Specification Manual V1: 2022 - UK&I
3 assaabloy.com 293 Hinges 294 Introduction 303 Legislation 306 Product selector 309 Ball bearing butt hinges 317 Bushed bearing hinges 325 Journal supported hinges 337 Specialist hinges Security 345 Lockcases 346 Introduction 355 Legislation 360 Product selector 369 UK lockcases 407 DIN lockcases 435 Scandinavian lockcases 483 Narrow profile lockcases 495 CE latches and bolts 503 Accessories 519 Cylinders 520 Introduction 532 Legislation 536 Product selector 539 UNION keyPRIME™ 551 UNION keyMASTER™ 567 P600 589 Triton2 3900 611 Triton2 5900 633 Accessories 639 Electromechanical locking 640 Introduction 644 Legislation 649 Code locks 671 ASSA CLIQ® Remote 683 Electric solenoid bolts 689 Speciality electric locking solutions 705 Electric strikes 729 Electromagnetic locks 763 Electric mortice locks 783 Activation devices and power supplies 795 Accessories 809 Access control 810 Introduction 813 Legislation 815 Incedo™ Business 829 Aperio® 845 SMARTair Design 861 Door furniture 862 Introduction 865 Legislation 868 Product selector 873 Commercial lever and pull handles 887 Classic range 899 Distinction range 905 ScanFlex range 927 Ruko-Line range 937 High security marine handles 943 Commercial flush bolts 949 Door accessories 957 Product accessories 975 Standards and legislation Contents Telephone: +44 (0) 845 223 2124 Enquiries: csdcomm@assaabloy.com Orders: csdorders@assaabloy.com Website: www.assaabloy.com Webshop: Visit assaabloy.com and click Webshop Customer support app Featuring technical support, resource centre, live chat and video call options Download our customer support app 4 Introduction Safety 15 Door controls 16 Introduction 23 Legislation 32 Product selector 37 Rack and pinion 55 Cam-Motion® 61 Solutions range 67 Concealed Cam-Motion® 75 Electromagnetic 99 Transom closers 105 Floor springs 119 Accessories 135 P anic and emergency hardware 136 Introduction 144 Legislation 150 Product selector 157 General panic and emergency hardware 183 Slimline panic and emergency hardware 205 Touch bar panic hardware 225 Touch bar electronic latch retraction hardware 239 High security panic and emergency hardware 269 Paddle handle emergency hardware for use on aluminium doorsets 277 Touch bar panic hardware for use on aluminium doorsets 283 Accessories
5 assaabloy.com Together we are ASSA ABLOY Opening Solutions UK & Ireland part of the ASSA ABLOY Group, the global leader in access solutions. Formed in 1994, the ASSA ABLOY Group has grown to now cover more than 70 countries. We offer a vast range of hardware, everything frommechanical locks to the latest innovative access control systems. The range covers door controls, fire door safety products, electromechanical access control systems, architectural hardware, panic and exit devices and hands-free solutions. From the very beginning innovation has defined our direction and enabled us to help billions of people feel safe, secure, and experience a more open world. Door hardware is at the core of our business, and we pride ourselves on our tried and tested offering, which covers everything frommechanical locks to the latest access control systems. Introduction Together we are Globally we are Our values We believe in evolution through people. Developing our team, and growing their careers within ASSA ABLOY, this is how we secure our future success and growth Our approach is guided by our customers, so we make sure we have teams all over the world dedicated to each market Our brands give us a strong global presence 51,000 employees 70+ countries 190+ brands Sustainable building solutions In a fast moving world, efficiency is everything. Swift and secure high-performance solutions reduce energy use and make for a more sustainable world. Aesthetic design Frame your space. We aim to provide hardware that will inspire and revitalise your interiors. Life safety Safety first. We believe our fire and emergency safety products should demonstrate their compliance through recognised third-party accreditations. Inclusive design Ensure your building offers a welcome, not a barrier. Facilitating the involvement of everyone in contemporary life, contributes to a richer, more diverse society. Empowerment We have trust in people Innovation We have the courage to change Integrity We stand up for what’s right Core values and beliefs Security and loss prevention Secure your space to feel free. We are dedicated to delivering high-quality door solutions to protect you and your privacy. We demonstrate product leadership through innovation. We aim to continuously bring our customers the latest inventions and technology 9,500 patents We strive to encourage positive change within our industry by developing, improving and innovating our peoples skills and our products 2,800 employees dedicated to research & development
7 assaabloy.com Training courses • RIBA accredited training provider, catering to individual or combined CPD courses, which architects can earn points towards their annual targets • We also deliver product training or education programmes tailored to meet your specific needs • Knowledge and experience sharing to help you with the expertise you will need for a competitive edge Project management, design and construction • Complete design service, with thorough analysis of your requirements • Help you meet day-to-day practical demands of your environment • Our project consultants translate architectural design and performance expectations into compliant hardware specification Service, maintenance and repair • Complete doorset solutions for end users and facility management companies • UK wide coverage to make sure we can reach you quickly • Our maintenance contract incorporates regular inspections, priority calls and discounts that can be applied to our repair work prices Master keying consultancy • A suite for every scenario, no matter the size or scale of your site • Patented protection. Unique features incorporated in the design of the product offers greater protection and allows only authorised suppliers to cut keys • Enables buildings to satisfy security and access needs with greater control Fire door inspections • Regular inspections are essential to fully ensure health and safety measures are met • Digitised fire door inspection software via a mobile app to ensure fire doors are kept compliant and operational, keeping occupants safe • The identification of any potential issues that could impact building safety and effective product performance • A detailed report offering advice and recommendations of necessary improvements Architectural specification • Help you create compliant and accurate schedules • Prepare specification briefs and streamline the process to help mitigate potential risk • Design complete door opening solutions for all applications and security requirements Together we are Introduction Our services Every building or estate has its own needs. Finding the right product will depend on an extensive range of factors, the intended use of a building and ease of access through it, the level of traffic passing through a building, future development plans, and so on. Whatever you need our range of high-quality support services can help. Testing and accreditation • Integrity, ingenuity, and innovation. Meeting the highest technical standards for testing accreditation • A custom-built UKAS performance testing laboratory • Our in house facilities ensure the quality of our products by enabling us to test hardware as it would operate in the built environment
9 assaabloy.com Together we are Introduction Sustainability Our long-term commitment to science-based targets demonstrates our willingness to lead the industry towards a more sustainable future, and will further improve our competitiveness with sustainable products, solutions and operations. Innovation opens the door to a sustainable future. The market for energyefficient ’green’ buildings is growing, with increased demand for sustainable access solutions. We are leading this transformation to a ’circular economy’ where we maximise re-use of resources and minimise waste. Stepping up our targets to tackle climate change. With a global footprint, we have a global responsibility to do the right thing and play our part to mitigate climate change. And respecting our planet is also true to our purpose: helping people experience a safer and more open world. Developing a sustainable supply chain. That means acting in ways that reduce pollution, tackle climate change and raise the bar for fair and safe working conditions. BREEAM® (Building Research Establishment Environmental Assessment Methodology) is one of the world’s leading sustainability assessment methods for green building certificates. Our EPD assessments can contribute towards green building certification such as BREEAM. Visit our website for more details of how our products align. “Sustainability will be vital to economic and industrial development in the coming decades” Nico Delvaux, President and CEO, ASSA ABLOY ASSA ABLOY is an official partner in the WGBC’s (World Green Building Council) Europe Regional Network. Environmental Product Declarations (EPDs) are available for many of our products, which are marked up throughout this manual. The EPD assesses the data of the life-cycle of a product, from production of raw materials right through to the end of building life. Our aim is to make sure the door performs as intended from the first day to the last day of use. Design, construction, and management work hand in hand to make your business better. By understanding the day-to-day demands on a door, the flow of traffic through the building and the planned maintenance and refurbishment of the building, a tailored approach can be adopted. *GAI article -https://www.gai.org.uk/GAI/GAI_News/News-Items/2020/Industry-research-sheds-light-on-ironmongery-budget-estimates-.aspx Innovation Operations Supply chain management Our team can support you in understanding the true cost of door opening and how to ensure it safely operates all the time, time after time. Specifying and installing products which only meet the minimum requirements of a product standard should never be the default position during build stage. The product performance and cost should be evaluated throughout the life of the building, and a long-term approach should always be implemented. This long-term approach in turn helps to reduce the ongoing carbon footprint of a building ensuing a more sustainable solution. Door hardware typically accounts for a maximum of 1-2%* of a projects total cost, however if not correctly specified it can account for 30%* of the repair, maintenance and improvement cost in the following years. Whole life costing
11 assaabloy.com To discuss how we can support the specification process please contact us on 0845 223 2124 or email csdcomm@assaabloy.com Introduction BIM compliant solution Our Openings Studio software uses the latest technology to support the design, construction and maintenance of a new building, offering a complete end to end solution. With Openings Studio you can focus on the design; we’ll handle all of the details. Management Our Openings Studio app is designed to support the critical safety of a building throughout its life cycle. As such it offers crucial benefits to the building owners and operators in achieving the anticipated requirements of the Fire Safety Bill. A digitised inspection protocol with schedules, dashboards and action reports Demonstrates compliance and provides the building owner/ responsible person with evidence of inspections, actions and corrections O ffers clear records of the ‘Golden thread of Information’ Design Openings Studio is our industryleading specification software tool that enhances the process of door hardware scheduling, visualisation and more. It helps to make sure that traffic flows seamlessly through your building whilst giving solutions that are sustainable and legally compliant. Award-winning BIM software solution Manages your total door solution from hardware and maintenance Collaborative project management made seamless Integrates with design software such as Autodesk® Revit® and GRAPHISOFT® Archicad® Construction Our integrated software solution supports the construction phase of a build, making sure that the principals and specification of the design are followed throughout the process. Easy identification from RFID chip that retains the ironmongery schedule for a door, including all relevant documentation including DOPs and data sheets providing a true digital thread of information Simplifies the handover process with all details stored digitally in one place Initiates the maintenance and fire door inspection protocols for the upkeep and compliance of the building
13 assaabloy.com Introduction X X GRADE 650 HOLDING FORCE LPS 1175 XX MAX WEIGHT The maximum door weight The product is made in Britain Suitable for use on timber fire doors The CE mark indicates that the product may be traded freely in any part of the European Economic Area Indicates that the product meets defined British safety standards and may be traded freely in England, Scotland and Wales (Legal requirement from 1st January 2023) Suitable for use on metal fire doors Environmental Performance Data (EPD). We are committed to measuring and reducing the products environmental impact Helps meet requirements for BS 8300 (access for all) Secured by Design (SBD) is the official police security initiative that works to improve the security of buildings XX HOLDING FORCE The holding force of a product MagnaCare® lifetime replacement, no-fault, no questions asked warranty Tested and approved to LPS 1175. LPS 1175 is an LPCB certification used to test the resistance to unauthorised access The certified grade of a hinge Certifire is an independent third-party passive fire product certification scheme that assures performance, quality, and reliability The length of product guarantee The Kitemark is a UK product and service quality trade mark which is owned and operated by the British Standards Institution Icons We have created some simple icons to make features and benefits of a product quickly recognisable. Finishes Our extensive collection of door hardware comes in a range of finishes to suit the needs of any door or project. Swatches are provided as a quick reference guide to help with selection, actual finish may vary. Standards and legislation are critical in many elements of door hardware. There are guides throughout this manual giving further details of these, please refer to the introduction of each category and to the ‘Standards and legislation’ section at the end of the manual. Swatch Short code Finish AGR Anthracite grey ALU Aluminium ANB Antique brass SA Satin aluminium Black bezel Black bezel BLK Black BNKL Black nickel BZ Bright zinc BZP Bright zinc plate EGALV Electro galvanized GALV Galvanized PB Polished brass PCP Polished chrome Swatch Short code Finish PSS Polished stainless steel SAA Satin anodised aluminium SB Satin brass SC Satin chrome SF Self colour SIL Silver SNP Satin nickel plated SS Stainless steel SSE Stainless steel effect SSS Satin stainless steel Steel Steel White White ZP Zinc plate Manual guide Every effort has been made to ensure the accuracy of product information at time of publication in November 2022. We are continually developing our products and reserve the right to change the specification of the products within this manual with or without prior notice. Subject to our Terms and Conditions of trading, a copy of our T’s and C’s is available upon request. For further help or information, please visit assaabloy.com or call our customer service team. Dimensions Dimensional drawings in the catalogue are in mm unless otherwise stated. We are proud to offer an extensive range of products to support the varied needs of any project. If you need further details of any products included in this manual or of other products that we can offer, please don’t hesitate to contact us on 0845 223 2124 or email csdcomm@assaabloy.com BLK BLK WH SIL
15 Introduction 16 Legislation 23 Product selector 32 Rack and pinion 37 Cam-Motion® 55 Solutions range 61 Concealed Cam-Motion® 67 Electromagnetic 75 Transom closers 99 Floor springs 105 Accessories 119 Door controls
assaabloy.com 17 Door controls Introduction Door controls The purpose of door closers is to close doors in a safe and controlled way. They are a critical factor in the compartmentation of buildings in the event of a fire. As a result, the correct specification, application and maintenance of door closers can help save lives. Our aim has always been to create door closers that balance design and ease of access while meeting the most stringent standards for peace of mind. We offer the most innovative, compliant and widest range of door controls meaning we have a solution for every application. Our heritage dates back to the invention of door closers in 1880. Lewis Norton invented a device that controlled the closing of a door by regulating air passing through a chamber. It proved so innovative he formed the Norton Door Closer Company. Twenty years later Norton unveiled the fluid door closer, which replaced air with oil and controlled the spring with adjustable valves. It was an invention that remains fundamentally unchanged to this day. Norton is one of our group divisions and we have continued to innovate with the same spirit as Lewis Norton. Our experience with door closers started over 80 years ago, we have a history of innovation which is evident through us pioneering the use of alloy bodies, slimline units, non-handed closers, adjustable backcheck, speed adjustment and special application arms. We’re proud to have been at the start of the story of door closers and continue to lead the way today. Fire and smoke: closing mechanisms prevent fire and smoke from escaping and spreading Safety: controls the door to minimise swinging action and prevent injuries Security: closes the door for security purposes and privacy Acoustic: helps to contain sound from inside and outside the door Environmental: limits heat loss and cold air spreading The role of a door closer Tested to EN 1634-1 for use with fire doors UKCA / CE marked to EN 1154 in all three configurations Electromechanical closers UKCA / CE marked to EN 1155 BS 8300 compliant, low opening forces for the less able Backcheck on most models, prevents damage to the door and its surroundings 10 year guarantee on mechanical components 2 year guarantee on electromechanical components Double door coordinators UKCA / CE marked to EN 1158 Above are key features from our door closer ranges, these may not be relevant to all models. Key features
assaabloy.com 19 Door controls Introduction Parts of a door closer Trim plate Rack and pinion arm Guide rail Cover Parallel arm bracket Is it a fire door? To ensure a door closer is suitable for the door type, it is important to understand its scope of certification. Our fire test certification is clearly indicated to illustrate its suitability across timber and metal doors, tests range from 30 to 240 minutes and detail all suitable fixing configurations. For concealed units intumescent kit details are also stated. What is the door width and weight? The width and weight of the door dictates what door closer size needs to be used, each closer is tested to comply with the standard EN 1154 to ensure safety and functionality on all doors. Please see table below: DC power size Max door width Max door weight EN 1 750mm 20kg EN 2 850mm 40kg EN 3* 950mm 60kg EN 4 1100mm 80kg EN 5 1250mm 100kg EN 6 1400mm 120kg EN 7 1600mm 160kg *Remember, EN 3 is the minimum requirement for a fire door. Which way does the door open? What is the direction of operation – are you pulling or pushing the door to open it? Our fire test certification ensures fixing configurations are clearly highlighted to ensure suitability and coverage on both leaf and frame head (transom) mounting applications. Considerations for selecting the right door control
assaabloy.com 21 Door controls Introduction What additional functions are required? Additional features can help ensure your closer is the perfect solution for your door. Adjustable functions To fulfil the requirements of EN 1154 all door closers have a closing and latching speed function. Some door closers may also have additional features such as backcheck and closing delay functions. Closing speed Latching speed Backcheck Closing delay Closing speed: Speed of door leaf during closing cycle from any angle to approx 15° Latching speed: Speed of door leaf in the final 15° of closing until it reaches its fully closed position. Designed to allow closers to overcome the resistance of a door latch in the last stage of closing without slamming Backcheck: Opening motion of the door is hydraulically slowed down from an opening angle of about 75°, this can be beneficial on outward opening external doors and internally helps to prevent damage to the surrounding structure and handles Closing delay: Delay in the closing speed between its maximum opening angle to about 70°, giving you additional time to pass through the doorway Electromagnetic functions Electromagnetic door closers include hold-open and free-swing functions which are suitable for building applications with high traffic, or to provide ease of accessibility for the less able. They also help eliminate touch points. Hold-open: The door is held open at the selected opening angle (beyond 65°), until the power is cut when fire or smoke alarms are triggered, releasing the hold open function and allowing door to close. Free-swing: The door operates as if there is no door closer present. When the alarm signal is received, the door closer shuts the door regardless of the door position. Integrated with a fire or smoke alarm, electromagnetic door closers either release the door (hold-open) or allow the door closer to work conventionally (free-swing), closing the door when the alarm is triggered or they are manually released. What type of door closer is required? A wide range of closers to suit all functionalities, aesthetics and end user preference. Cam-Motion® technology provides rapidly decreasing or increasing torque to assist with the closing and opening of doors. They are provided with a guide rail, which sits flush to the frame. These door controls are the most traditional and widest used style; they are supplied complete with a projecting link arm to allow the opening and closing motion, parallel (non-projecting) options are also available. Rack and pinion Concealed Floor spring Transom Special solutions Cam-Motion® Designed not to be seen, whilst still offering class-leading performance across a wide range of applications with high efficiencies and easier opening. Floor springs are concealed under the finished floor level to offer control to your door with the unit hidden from view. They are especially suited to areas with high traffic as well as heavier doorsets. Concealed in the frame head and traditionally associated with aluminium systems, when fire rated they also offer reliable closing for timber or metal doors. This is particularly beneficial in place of floor springs where a project does not allow for floor mounting. Specialist door closers can provide additional benefits around locking, slamming and also large or more demanding door applications. These products offer additional aspects to support and solve such issues and provide a perfect solution for challenging projects. TIP In accordance with building regulations free-swing closers are recommended for use on care home bedroom doors. The use of free-swing function should be thoroughly considered for applications such as nurseries. Doors with an uncontrolled free-swinging state could be a hazard to small children. For these applications, we recommend a controlled free-swing door closer.
assaabloy.com 23 Door controls Introduction Legislation CE marking Fire door closers and doorsets provide fire protection and smoke control. They play a critical role in the compartmentation of buildings, which can help save lives. Only door closers which are UKCA / CE marked and certified to meet the requirements of EN 1154 are suitable for fire and smoke protection applications. Additional certifications are required for electromagnetic door closers (EN 1155) and for door coordinating devices (EN 1158). We have UKCA / CE marked door closers suitable for all applications, from our rack and pinion range through to our high performance Cam-Motion® door closers with guide rails, transom closers, floor spring and specialist solutions. Requirements for the application of CE marking on a door closer: Compliance with EN 1154 Compliance with EN 1155 and/or EN 1158, where applicable Evidence of audit testing of the certified product Regular factory process control inspections N otified independent certification body to provide verification of the compliance claims Transom closers are ‘hidden’ in the head of the frame and can offer a closing or hold-open solution. Given the diverse range of doorset styles in the market, transom closers are sold as a collection of body and accessories, each specified and ordered separately to achieve the desired result. Key transom closer accessories: Concealed under the finished floor level with the ability to control single and double action doors, floor springs offer enhanced practicality for certain environments such as high traffic doors, heavier doors or glass doors. In addition to the body, accessories are specified and ordered separately, to give a perfectly tailored solution for each doorset. Key floor spring accessories: QR codes are an optional feature that we use on ASSA ABLOY products when possible, they also help to achieve regulation 38 compliance with the building regulations. 8 6 1 1 3 4 DC700 1121-CPR-AD5238 Dangerous substances: None EN 1154:1996/A1:2002/AC:2006 3 16 ASSA ABLOY Willenhall WV13 3PW Manufacturer and address QR code linking to installation video Year of issue for CE Mark (the last two figures) (may also be indicated separately on the door closer) Door closer classification Door closer standard, number and issue date Hazardous substances, if any are present: Quantity/contents Certification centre number - certificate number CE mark Body Body Spindle (various height options) Double action fittings Armset – side load Cover plate Bottom pivot Single action fittings Armset – end load Spindle (various height options) Fixing brackets Cement box Typical CE mark label Parts of a transom closer Parts of a floor spring
assaabloy.com 25 Door controls Legislation Door closer power size EN 1154 – Controlled door closing devices All controlled door closing devices are covered by a harmonised European standard, EN 1154. This standard classifies door closing devices under a 6 digit coding system. Each digit refers to a particular feature of the product measured against the standard’s performance requirements. The classification code can be identified on a product’s CE mark label. EN 1154 classification key Grading scope EN 1154:1996+A1:2002 FIRE BEHAVIOUR AND RESISTANCE Having successfully completed a fire test to EN 1634-1 Grade 0: Not suitable for use on fire/smoke door assemblies Grade 1: Suitable for use on fire/smoke door assemblies (0/1) SAFETY All door closers are required to satisfy the requirement of safety in use. Only Grade 1 is identified (1) CATEGORY OF USE Identifies the angle from which the device will close the door in a controlled manner. Grade 3: For closing doors from at least 105° open Grade 4: For closing doors from 180° open (3/4) (8) NUMBER OF TEST CYCLES Only one test duration is identified for door closers manufactured to this standard: Grade 8: 500,000 test cycles (0-4) CORROSION RESISTANCE Corrosion resistance to EN 1670 Neutral Salt Spray test and operation of the product at extreme temperatures. Five grades are identified: Grade 0: No defined corrosion resistance Grade 1: Mild resistance Grade 2: Moderate resistance Grade 3: High resistance Grade 4: Very high resistance DC power size Max door width Max door weight EN 1 750mm 20kg EN 2 850mm 40kg EN 3 950mm 60kg EN 4 1100mm 80kg EN 5 1250mm 100kg EN 6 1400mm 120kg EN 7 1600mm 160kg (1-7) TEST DOOR MASS/SIZE Seven test door mass grades and related door closer power sizes (refer to power size table opposite) are identified. Where a door closer provides a range of power sizes both the minimum and the maximum sizes shall be identified. The above power sizes can be applied in three different closer types 1) F ixed – 1 power size only 2) Template – multiple power sizes by moving the closer body along the door face 3) Variable – infinite adjustment within range of sizes Fixed size closers have 1 digit in the third classification box, template closers list all possible grades in the third classification box, variable closers show the maximum and minimum grades in the third classification box.
assaabloy.com 27 Door controls Legislation EN 1155 – Electrically powered hold-open devices Closers which are controlled by an electromagnetic function allow doors to be held open as required. In addition to EN 1154, electromagnetic closers must meet the additional requirements of EN 1155. In the event of a fire, the fire alarm trigger cuts power to the electromagnetic door closer, allowingthe door to close to prevent fire and smoke from spreading. It is this ability to automatically release and shut that makes EN 1155 hold open products safe for use on fire doors where pure mechanical hold-open units cannot be used. Door closer power size DC power size Max door width Max door weight EN 3 950mm 60kg EN 4 1100mm 80kg EN 5 1250mm 100kg EN 6 1400mm 120kg EN 7 1600mm 160kg EN 1155 classification key Grading scope EN 1155:1997+A1:2002 FIRE BEHAVIOUR AND RESISTANCE Having successfully completed a fire test to EN 1634-1. Only Grade 1 is identified. Grade 1: Suitable for use on fire/smoke door assemblies (1) SAFETY All door closers are required to satisfy the requirement of safety in use. Only Grade 1 is identified. (1) CATEGORY OF USE Only Grade 3 category of use is identified for electronically powered hold-open devices and door coordinating devices. For doors used by the public and others, with little incentive to take care, i.e. where there is some chance of misuse of the door. (3) TEST DOOR MASS/SIZE Five door mass grades and related hold-open power sizes are identified (refer to power size table opposite). Where an electrically powered hold-open device and door coordinator device is suitable for a range of door closer power sizes, both the minimum and maximum power sizes shall be identified (5/8) NUMBER OF TEST CYCLES Two test durations are identified for devices manufactured to this standard: Grade 5: 50,000 test cycles. For all electrically powered hold-open devices Grade 8: 500,000 test cycles 1. For electrically powered hold-open and free-swing door closers and devices that contain operating arms 2. For door coordinator devices incorporated in, or for use in conjunction with, automatic swing door operators, and for devices incorporated in a door closer (0-4) CORROSION RESISTANCE Corrosion resistance to EN 1670 Neutral Salt Spray test and operation of the product at extreme temperatures. Five grades are identified: Grade 0: No defined corrosion resistance Grade 1: Mild resistance Grade 2: Moderate resistance Grade 3: High resistance Grade 4: Very high resistance (3-7) The above power sizes can be applied in three different closer types 1) F ixed – 1 power size only 2) Template – multiple power sizes by moving the closer body along the door face 3) Variable – Infinite adjustment within range of sizes Fixed sized closers have 1 digit in the third classification box, template closers list all possible grades in the third classification box, variable closers show the maximum and minimum grades in the third classification box.
assaabloy.com 29 Door controls Legislation EN 1158 – Door coordinator devices A double doorset with rebated meeting stiles must close in the correct sequence to achieve effective fire compartmentation in buildings. This is achieved by using UKCA / CE marked door coordinator devices which meet EN 1158. These devices independently control both door leaves, ensuring double doors close in the correct order. Some of our Cam-Motion® door closing devices can be installed with mechanically coordinated guide rails which meet the requirements of EN 1158. Coordinators and optional smoke detectors can be installed with a range of our electromagnetic hold-open systems, making them suitable for fire and smoke protection doors. EN 1158 classification key Grading scope EN 1158:1997+A1:2002 FIRE BEHAVIOUR AND RESISTANCE Having successfully completed a fire test to EN 1634-1 Grade 0: Not suitable for use on fire/smoke door assemblies Grade 1: Suitable for use on fire/smoke door assemblies (0/1) SAFETY All door closers are required to satisfy the requirement of safety in use. Only Grade 1 is identified. (1) CATEGORY OF USE Only Grade 3 category of use is identified for electronically powered hold-open devices and door coordinating devices. For doors used by the public and others, with little incentive to take care, i.e. where there is some chance of misuse of the door. (3) TEST DOOR MASS/SIZE Five door mass grades and related hold-open power sizes are identified (refer to power size table opposite). Where an electrically powered hold-open device and door coordinator device is suitable for a range of door closer power sizes, both the minimum and maximum power sizes shall be identified. (5/8) NUMBER OF TEST CYCLES Two test durations are identified for devices manufactured to this standard: Grade 5: 50,000 test cycles. For all electrically powered hold-open devices Grade 8: 500,000 test cycles. 1. For electrically powered hold-open and free-swing door closers and devices that contain operating arms 2. For door coordinator devices incorporated in, or for use in conjunction with, automatic swing door operators, and for devices incorporated in a door close (0-4) CORROSION RESISTANCE Corrosion resistance to EN 1670 Neutral Salt Spray test and operation of the product at extreme temperatures. Five grades are identified: Grade 0: No defined corrosion resistance Grade 1: Mild resistance Grade 3: High resistance Grade 2: Moderate resistance Grade 4: Very high resistance (3-7) Door closer power size DC power size Max door width Max door weight EN 3 950mm 60kg EN 4 1100mm 80kg EN 5 1250mm 100kg EN 6 1400mm 120kg EN 7 1600mm 160kg The above power sizes can be applied in three different closer types 1) Fixed – 1 power size only 2) Template – multiple power sizes by moving the closer body along the door face 3) Variable – Infinite adjustment within range of sizes Fixed sized closers have 1 digit in the third classification box, template closers list all possible grades in the third classification box, variable closers show the maximum and minimum grades in the third classification box.
assaabloy.com 31 Door controls Legislation Approved Document B Following Approved Document B guidance on fire safety, all our extensive testing is fully compliant with EN EN 1634-1 covering a wide range of door types (timber and metal), applications (where you fit the door control) and sizes (leaf width and height) across our range of products. The specifier should be able to tailor the door control for any project safe in the knowledge that fire compliance is maintained. Think about the right door control for your application Effective door coordinators to ensure compartmentation is achieved Holding open corridor or circulation doors to give ‘barrier and/or touch free’ access and egress More details on Approved Document B can be found in the standards and legislation section. EN 1634 – Fire tests In addition to third party testing on our door closers for fire and smoke door assemblies, we also conduct additional tests with the following factors considered: Latched and unlatched Timber and metal doorsets with timber or metal frames With seals including intumescent, acoustic, drop-down, plant-on and smoke Time periods of fire resistance from 30 to 240 minutes, on timber and metal fire doors More details on EN 1634 can be found in the standards and legislation section. Approved Document M To help meet Approved Document M it is important to reduce the opening force in line with BS 8300 whereever possible or look at removing any required opening force by selecting a door closer with barrier-free advanced features such as: Free-motion® (free swinging) Hold-open To accommodate the accessibility requirements of less able users, we recommend using high efficiency door controls with low opening forces which are independently tested to BS 8300. More details on Approved Document M can be found in the standards and legislation section. BS 8300-2:2018 – Design of an accessible and inclusive built environment BS 8300 considers the design of buildings and their approach to meet the needs of the less abled or impaired, providing guidance on good practice for the design of new buildings to meet the needs of all users. For doorsets to comply with BS 8300 the opening force should be no more than 30N between 0-30º and the closing force no more than 22.5N. This enables all users to safely and easily operate doors. The graph tracks the motion of a high efficiency door closer during its opening and closing cycle. The nearer the trace lines appear the more efficient the door control, ensuring low smooth opening force whilst maintaining a strong closing force, helping the doorset to achieve the requirements of BS 8300 and approved Document M and B. 30N 22.5N 0° 30° 60° 0 10 20 30 40 50 60 70 80 90 100 110 120 130 140 150 160 170 180 Angle (degrees) Torque (Nm) 10 20 30 40 50 60 0 10 20 30 40 50 60 70 80 90 100 110 120 130 140 150 160 170 180 Angle (degrees) Torque (Nm) 10 20 30 40 50 60 DC700 DC500
assaabloy.com 33 Door controls Product selector Product selector Rack and pinion Cam-Motion® Solutions Concealed Cam-Motion® Transom Floor springs CE3F DC135 DC140 DC200 DC300 DC300T DC340 DC347 DC500 DC700 DC700G-CM DC700G-FT SC-CE3F DC840 DC860 DC6113 1470 DC450 DC477 DC475 2000 900 3470 Features Cam-Motion® technology Cam and roller High-efficiency rack & pinion One million cycles durability tested Closing force Closing force range 3 3 2 to 5 2 to 4 3 to 6 >7 2 to 6 5 to 7 1 to 4 3 to 6 3 to 6 3 to 6 3 1 to 4 1 to 5 3 4 4 2 to 4 3 to 6 1 to 4 1 to 6 4 EN1 (≤ 750mm) EN2 (≤ 850mm) EN3 (≤ 950mm) EN4 (≤ 1100mm) EN5 (≤ 1250mm) EN6 (≤ 1400mm) EN7 (≤ 1600mm) Door type Fire protection doors (≥ EN3) Exterior doors Double action doors Glass doors Functions Free-swing Single fire doors with HO (EN 1155) Double fire doors with co-ordination (EN 1158) Double fire doors with HO and co-ordination (EN 1155 / EN 1158) Adjustable closing speed Adjustable latching speed Adjustable backcheck o Delayed action o o o o o Height adjustable spindle (0-14mm) Mechanical hold-open (not for fire doors) o o o o o o o o o o o o o o o Max. opening angle 130° 180° 180° 180° 180° 180° 180° 180° 170° 160° 170° 130°-170° 120° 120° 120° 165° 180° 130° 170° 175° 180° 180° 180° Non-handed (left/right) Fire rating Timber FD30 Timber FD60 Timber FD120 o o Metal FD30 o Metal FD60 o o o Metal FD90 o o o Metal FD120 o o o Metal FD240 o o o Standard on all variants o Option on selected variants * unit and door closer ordered separately
assaabloy.com 35 Door controls Product selector Product selector Electromagnetic Electromagnetic G460 with* G461 with* G462 with* G464 with* G880 with* G881 with* G882 with* G884 with* DC300GHF DC340TE includes G460 DC700 G-FM Guardian 4870/ 9870 DC500 DC700 DC500 DC700 DC500 DC700 DC500 DC700 DC840 DC860 DC840 DC860 DC840 DC860 DC840 DC860 Features Cam-Motion® technology Cam and roller High-efficiency rack & pinion One million cycles durability tested Closing force Closing force range 3 to 6 1 to 4 3 to 6 4 4 1 to 4 3 to 6 1 to 4 3 to 6 1 to 4 3 to 6 1 to 4 3 to 6 1 to 4 1 to 5 1 to 4 1 to 5 1 to 4 1 to 5 1 to 4 1 to 5 EN1 (≤ 750mm) EN2 (≤ 850mm) EN3 (≤ 950mm) EN4 (≤ 1100mm) EN5 (≤ 1250mm) EN6 (≤ 1400mm) EN7 (≤ 1600mm) Door type Fire protection doors (≥ EN3) Exterior doors Double action doors Glass doors Functions Free-swing Single fire doors with HO (EN 1155) Double fire doors with co-ordination (EN 1158) Double fire doors with HO and co-ordination (EN 1155 / EN 1158) Adjustable closing speed Adjustable latching speed Adjustable backcheck Delayed action Height adjustable spindle (014mm) Mechanical hold-open (not for fire doors) Max. opening angle 130° 130° 170° 180° 180° 130° 130° 130° 130° 130° 130° 130° 130° 130° 130° 130° 130° 130° 130° 130° 130° Non-handed (left/right) Fire rating Timber FD30 Timber FD60 Timber FD120 Metal FD30 Metal FD60 Metal FD90 Metal FD120 Metal FD240 Standard on all variants o Option on selected variants * unit and door closer ordered separately
37 Door Controls Rack and pinion Rack and pinion door controls are the most traditional and widest used style, they are supplied complete with a link arm to allow the opening and closing motion. We offer some of the most efficient rack and pinion closers on the market to ensure doors are easier to open whilst retaining a strong closing force. The range comes in a variety of finishes and every closer has a matching arm set, meaning it is easier to suite and they can be styled to meet almost any application. Our extensive range of rack and pinion door controls for doors and gates have fully adjustable closing and latching speeds which are guaranteed to be consistent across a wide range of temperatures. For large or heavy doors and areas where there are higher wind pressures, we also offer heavy duty models. Range benefits E fficient opening for ease of access M odels to suit doors up to 1600mm wide and 160kg in weight B ackcheck on most products O ptional delayed action on selected closers H eavy duty model also available for more demanding projects
assaabloy.com 39 Door controls Rack and pinion CE3F UNION fixed power size 3 entry-level door closer with link arm. Features and benefits UKCA / CE marked in all 3 fixing positions Compact size Fire tested for timber and metal doors Cost effective solution for basic applications Testing and certification UKCA / CE marked Yes Certified in compliance with EN 1154 Suitable for fire doors Timber FD30/FD60/FD120, metal FD60/FD90/FD120/FD240 Certifire approval Yes Guarantee 10 years Closing force EN 3 Mechanism Rack and pinion Closing speed Variable between 130°-15° Latching speed Variable between 15°-0° Backcheck N/A Delayed action N/A Door width up to 950mm Maximum door weight 60kg Maximum opening angle 130° maximum angle of opening (controlled closing) Height adjustable arm system N/A Mounting method Hinge side, non-hinge side and transommount Handing Non-handed Dimensions (H x D x W) 42 x 61 x 182mm Finish SIL Accessories N/A Specification How to order Order code Description Finish J-CE3F-SIL Fixed power size 3 door closer with link arm SIL 3 8 3 1 1 3 (3/4) (8) (1-7) (0/1) (1) (0-4) EN 1154:1996+A1:2002 Classification code 19 16 42 245 31 42 182 166 61 CE3F 10 Dimensions
assaabloy.com 41 Door controls Rack and pinion DC135 Fixed power size 3 rack and pinion control with guide rail. Features and benefits Guide rail arm (G193) Backcheck feature offers optimum protection for doors and walls Ideal application for student accommodation and budget hospitality projects Cost effective solution for guide rail applications Testing and certification UKCA / CE marked Yes Certified in compliance with EN 1154 Suitable for fire doors Metal FD60/FD90/FD120/FD240 Certifire approval No Guarantee 10 years Closing force EN 3 Mechanism Rack and pinion Closing speed Variable between 180°-15° Latching speed Variable between 15°-0° Backcheck Variable above 75° Delayed action N/A Door width up to 950mm Maximum door weight 60kg Maximum opening angle 180° (hinge side) Height adjustable arm system N/A Mounting method Hinge side, non-hinge side Handing Non-handed Dimensions (H x D x W) 60 x 43 x 233mm Finish SIL Accessories See door controls accessory section for opening damper Specification How to order Order code Description Finish DC135A Fixed power size 3 door closer with guide rail SIL 4 8 1 1 4 (3/4) (8) (1-7) (0/1) (1) (0-4) EN 1154:1996+A1:2002 Classification code 3 60 100 20.5 43.5 38 43 485 100 233 76.5 22 505 32 DC 135 10 Dimensions
assaabloy.com 43 4 8 1 1 4 (3/4) (8) (1-7) (0/1) (1) (0-4) 2/3/4 Classification code Door controls Rack and pinion DC140 Flexible 2 to 5 rack and pinion closer with link arm, variable by installation position. Features and benefits Assists the overall doorset in meeting the requirements of BS 8300 Backcheck feature offers optimum protection for doors and walls Ideal for the half leaf door of leaf and a half doorsets Favourably priced, reliable closer model for standard door applications Testing and certification UKCA / CE marked Yes Certified in compliance with EN 1154, BS 8300 Suitable for fire doors Timber FD30/FD60/FD120, metal FD60/FD90/FD120/FD240 Certifire approval Yes Guarantee 10 years Closing force EN 2/3/4/5 Mechanism Rack and pinion Closing speed Variable between 180°-15° / EN 5 = 125°-15° Latching speed Variable between 15°-0° Backcheck Variable above 75° Delayed action N/A Door width up to 900mm Maximum door weight 100kg Maximum opening angle 180° (hinge side) EN 5 = 125° Height adjustable arm system N/A Mounting method Hinge side, non-hinge side and transommount Handing Non-handed Dimensions (H x D x W) 55 x 43 x 206mm Finish SIL Accessories See door controls accessory section for items such as hold open arm and brackets Specification How to order Order code Description Finish DC140A-1 Template adjustable power size 2/3/4/5 with link arm SIL 45 206 39 92.5 73 58 37 16 19 100 55 43 18 240 DC 140 10 EN 2/3/4 3 8 1 1 4 (3/4) (8) (1-7) (0/1) (1) (0-4) 5 EN 5 EN 1154:1996+A1:2002 Dimensions
assaabloy.com 45 Door controls Rack and pinion DC200 Adjustable power size 2-4 rack and pinion closer with link arm. Features and benefits Assists the overall doorset in meeting the requirements of BS 8300 Backcheck feature offers optimum protection for doors and walls Variable power adjustment to suit a wide range of doorsets Competitive variable solution for standard door applications Testing and certification UKCA / CE marked Yes Certified in compliance with EN 1154, BS 8300 Suitable for fire doors Timber FD30/FD60/FD120, metal FD60/FD90/FD120/FD240 Certifire approval Yes Guarantee 10 years How to order Order code Description Finish DC200A-1 Adjustable power size 2-4 door closer with link arm SIL DC200A/SS-1 Adjustable power size 2-4 door closer with link arm SSS Closing force EN 2-4 Mechanism Rack and pinion Closing speed Variable between 180°-15° Latching speed Variable between 15°-0° Backcheck Variable above 75° Delayed action Yes Door width up to 1100mm Maximum door weight 80kg Maximum opening angle 180° (hinge side) Height adjustable arm system 14mm Hold-open mode (with hold-open link arm L191) Adjustable 75°-150° (can be enabled and disabled) Not suitable for use on fire/smoke door assemblies Mounting method Hinge side, non-hinge side and transommount Handing Non-handed Dimensions (H x D x W) 60 x 50 x 233mm Finish SIL, SSS Accessories See door controls accessory section for items such as alternative brackets and mounting plates Specification 4 8 1 1 4 (3/4) (8) (1-7) (0/1) (1) (0-4) 4 2 EN 1154:1996+A1:2002 100 60 24 83 24.5 256 49.5 223 45 58 16 98 38 43 DC 200 10 Classification code Dimensions
assaabloy.com 47 Door controls Rack and pinion DC300 Adjustable power size 3-6 rack and pinion controls with link arm. Features and benefits Assists the overall doorset in meeting the requirements of BS 8300 Backcheck feature offers optimum protection for doors and walls Compact body dimensions with large door performance Largely unaffected by temperature fluctuations due to its thermodynamic valves Testing and certification UKCA / CE marked Yes Certified in compliance with EN 1154, BS 8300 Suitable for fire doors Timber FD30/FD60/FD120, metal FD60/FD90/FD120/FD240 Certifire approval Yes Guarantee 10 years Closing force EN 3-6 Mechanism Rack and pinion Closing speed Variable between 180°-15° Latching speed Variable between 15°-0° Backcheck Variable above 75° Delayed action Yes, depending on model Door width up to 1400mm Maximum door weight 120kg Maximum opening angle 180° (hinge side) Height adjustable arm system 14mm Hold-open mode (with hold-open link arm L191) Adjustable 75°-150° (can be enabled and disabled) Not suitable for use on fire/smoke door assemblies Mounting method Hinge side, non-hinge side and transommount Handing Non-handed Dimensions (H x D x W) 60 x 50 x 260mm Finish SIL, SSS Accessories See door controls accessory section for items such as alternative brackets and mounting plates Specification How to order Order code Description Finish DC300A-1 Adjustable power size 3-6 door closer with link arm SIL DC300A/SS-1 Adjustable power size 3-6 door closer with link arm SSS DC300+DA Adjustable power size 3-6 door closer with delayed action SIL DC300+DA/SS-1 Adjustable power size 3-6 door closer with delayed action SSS 4 8 1 1 4 (3/4) (8) (1-7) (0/1) (1) (0-4) 6 3 EN 1154:1996+A1:2002 60 49.5 256 24.5 43 100 24 83 260 38 45 58 16 98 DC 300 10 Classification code Dimensions
assaabloy.com 49 Door controls Rack and pinion DC300T Extra heavy duty tandem rack and pinion door control exceeds EN 7. Features and benefits Incorporating 2 x DC300 bodies on a backplate to provide reliable performance for more challenging applications or requirements; high winds, heavy or wider doors etc. High quality components and manufacture providing reliability in extreme conditions Largely unaffected by temperature fluctuations thanks to its thermodynamic valves Heavy duty link arm as standard (L197) Testing and certification UKCA / CE marked No (exceeds EN power size) Certified in compliance with N/A Suitable for fire doors Timber FD30/FD60/FD120, metal FD60/FD90/FD120/FD240 Certifire approval No Guarantee 10 years How to order Order code Description Finish DC300A/TANDEM-1 Adjustable power size 3-6 door closer with link arm SIL Closing force EN >7 (2 x DC300) Mechanism Rack and pinion x2 Closing speed Variable between 180°-15° Latching speed Variable between 15°-0° Backcheck Variable above 75° Delayed action No Door width up to 1800mm Maximum door weight 160kg Maximum opening angle 180° (hinge side) / 165° (non-hinge side) Height adjustable arm system 14mm Mounting method Hinge side, non-hinge side Handing Non-handed Dimensions (H x D x W) 125 x 55 x 260mm Finish SIL Accessories See door controls accessory section for mounting plate kit and alternative brackets Specification Classification code Refer to DC300 for tested UKCA and CE data. For fire door applications a review of the doorset test evidence is advised. 43 100 125 24 83 260 38 54.5 45 58 16 98 256 29.5 163 5 DC 300T Dimensions 10
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