Rail Catalogue
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Contents 3 Cable Glands – Stuffing Glands 4 Cable Glands – Industrial Glands 5 Cable Lugs & Connectors: Pre-Insulated Terminals 6 LV Lugs 7 LV Lugs 8 MV Lugs 9 Bolted Cable Lugs 10 Bolted Connector 11 MV Mechanical Lugs 12 MV Mechanical Connectors 13 Sicuro Stainless Steel Cleats 14 Sicuro Stainless Steel Trefoil Cleat 15 Forte Stainless Steel Cleat 16 Forte Stainless Steel Trefoil Cleat 17 Rigid Cleats 18 Plastic Cable Cleats 19 Aluminium Cable Cleats 20 Aluminium Cable Cleats 21 Nylon Cable Ties 22 LV Cold Shrink Products 23 LV Heat Shrink Products 24 LV Heat Shrink Products 25 LV Resin Joints 26 MV Terminations: 11kV Indoor Terminations 27 MV Terminations: 33kV Indoor/ Outdoor Terminations 28 MV Terminations: 33kV Indoor/ Outdoor Terminations 29 MV Terminations: 11/33kV Accessories 30 MV Terminations: Separable Connectors for C Type Bushings 31 MV Terminations: Inner Core Terminations 32 MV Terminations: 52kV Heat Shrink/ Cold Shrink Terminations 33 MV Joints: 11kV Resin Joints 34 MV Joints: 52kV Heat Shrink Joints 35 Earthing & Lightning Protection: Conductors 36 Earthing & Lightning Protection: Earthing 37 Earthing & Lightning Protection: Earthing 38 Earthing & Lightning Protection: Earth Bars 39 We’re Here to Help You! 40 PVC Insulation Tapes 41 Hydraulic Press Heads 43 Cable Preparation Tools 44 Consumables 45
Cable Glands Stuffing Glands www.jointingtech.co.uk 4 FEATURES ■ Brass indoor and outdoor cable gland and accessories ■ For circular, unarmoured plastic or rubber sheathed cables ■ Suitable for most climatic conditions, weatherproof and waterproof ■ Kit comprises: A1/A2 gland, brass locknut and shroud ■ Available in LSF version ■ EN 50262 ■ BS 6121:Pt 1:1989 ■ Gland rated to IP66 with use of suitable sealing washer or thread sealant at gland interface ■ Service temperature -20°C to +90°C ■ CuZn39Pb3 extruded brass alloy used for guaranteed strength and performance Part number Size Standard LSF A1/A2 20SS A1/A2 20SS LSF 20SS A1/A2 20S A1/A2 20S LSF 20S A1/A2 20 A1/A2 20 LSF 20 A1/A2 25 A1/A2 25 LSF 25 A1/A2 32 A1/A2 32 LSF 32 A1/A2 40 A1/A2 40 LSF 40 Part number Size Standard LSF A1/A2 50S A1/A2 50S LSF 50S A1/A2 50 A1/A2 50 LSF 50 A1/A2 63S A1/A2 63S LSF 63S A1/A2 63 A1/A2 63 LSF 63 A1/A2 75S A1/A2 75S LSF 75S A1/A2 75 A1/A2 75 LSF 75 A2 - Brass Glands Indoor/outdoor for unarmoured cables Gland Details Size Cable Dimensions mm Overall Diameter A Gland Dimensions mm Entry Thread Approx. Length from Shoulder D Hexagon Size Min Max Size B Length C Across Flats E Across Corners F 20SS 3.5 8.5 M20×1.5 10 20 22.0 24.9 20S 8.0 11.5 M20×1.5 10 22 22.0 24.9 20 11.0 13.5 M20×1.5 10 22 24.0 26.8 25 13.0 19.5 M25×1.5 10 25 30.5 34.0 32 19.0 25.5 M32×1.5 10 25 42.4 48.0 40 25.0 32.0 M40×1.5 15 33 47.2 53.6 50S 31.5 37.0 M50×1.5 15 30 55.0 60.0 50 36.5 43.0 M50×1.5 15 30 56.4 61.5 63S 42.5 50.0 M63×1.5 15 34 70.1 77.2 63 49.5 55.0 M63×1.5 15 32 75.0 83.0 75S 54.5 61.0 M75×1.5 15 32 80.0 87.4 75 60.5 67.0 M75×1.5 15 40 85.0 95.0 Please contact your local branch for a copy of the product selection table A B C D E F
Industrial Glands Cable Glands www.jointingtech.co.uk 5 FEATURES ■ Brass indoor and outdoor cable gland and accessories ■ For circular, galvanized-steel single-wire-armour plastic or rubber sheathed cables ■ Outer seal grips sheath of cable ■ For use in most climatic conditions, weatherproof and waterproof ■ Three part amour lock with separate armour locking ring, ideal for checking electrical continuity ■ Kit comprises: CW gland, brass earth tag, zinc plated steel locknut and shroud ■ Available in LSF version ■ EN 50262 ■ BS 6121:Pt 1:1989 ■ Gland rated to IP66 with use of suitable sealing washer or thread sealant at gland interface ■ Service temperature range -20°C to +90°C ■ CuZn39Pb3 extruded brass alloy used for guaranteed strength and performance Part number Size Standard LSF CW20SS CW20SS LSF 20SS CW20S CW20S LSF 20S CW20 CW20 LSF 20 CW25 CW25 LSF 25 CW32 CW32 LSF 32 CW40 CW40 LSF 40 Part number Size Standard LSF CW50S CW50S LSF 50S CW50 CW50 LSF 50 CW63 CW63 LSF 63 CW75 CW75 LSF 75 CW85 CW85 LSF 85 CW Gland Kit - Outdoor Use Indoor/outdoor type for SWA cable Gland Details Size Cable Dimensions mm Gland Dimensions mm Under Armour Diameter Max Overall Diameter Armour Wire Diameter Entry Thread Approx. Length from Shoulder F Hexagon Size Min Max Size D Length E Across Flats G Across Corners H 20SS 8.6 8.0 13.2 0.9 M20×1.5 10 44 23.4 26.7 20S 11.6 8.0 15.8 0.9 M20×1.5 10 46 25.7 29.2 20 13.9 11.7 20.8 0.9/1.25 M20×1.5 10 46 30.5 34.0 25 19.9 17.0 27.2 1.25/1.6 M25×1.5 10 51 37.6 42.2 32 26.2 23.5 33.5 1.6/2.0 M32×1.5 10 56 47.3 53.6 40 32.1 29.0 39.9 1.6/2.0 M40×1.5 15 59 56.4 61.5 50S 38.1 38.0 46.2 2.0/2.5 M50×1.5 15 64 65.5 72.1 50 44.0 39.5 52.6 2.0/2.5 M50×1.5 15 64 70.1 77.2 63 55.9 51.3 65.3 2.5 M63×1.5 15 67 80.0 87.4 75 67.9 62.5 78.0 2.5 M75×1.5 15 76 98.8 109.2 85 74.0 68.0 88.0 3.15 M85×2 20 110 115.0 126.0 Please contact your local branch for a copy of the product selection table. F E D H G
Cable Lugs & Connectors Pre-Insulated Terminals www.jointingtech.co.uk 6 FEATURES ■ Pre-insulated ring type terminal with funnel entry Part number Colour Hole Size Conductor Size RF-M Red 3, 3.5, 4, 5, 6, 8, 10, 12mm 0.25-1.5mm² BF-M Blue 3, 3.5, 4, 5, 6, 8, 10, 12mm 1.5-2.5mm² GF-M Yellow 3.5, 4, 5, 6, 8, 10, 12mm 4-6mm² Ring Terminals FEATURES ■ Pre-insulated straight connectors with funnel entry Part number Colour Conductor Size PL03-M Red 0.25-1.5mm² PL06-M Blue 1.5-2.5mm² PL1-M Yellow 4-6mm² Butt Connectors FEATURES ■ Pre insulated pin type terminal with funnel entry Part number Colour Pin Length Conductor Size RF-P Red 8, 10, 12mm 0.25-1.5mm² BF-P Blue 8, 10, 12mm 1.5-2.5mm² GF-P Yellow 10, 12, 14mm 4-6mm² Pin Terminals Also available in this range are Fork terminals, male and female disconnect and end sleeves. FEATURES ■ Pre insulated blade type terminal with funnel entry Part number Colour Blade Length Conductor Size RF-PP Red 13, 17mm 0.25-1.5mm² BF-PP Blue 13, 17mm 1.5-2.5mm² GF-PP Yellow 13, 17mm 4-6mm² Blade Terminals
FEATURES ■ Designed to be crimped on to a conductor to facilitate the termination of the cable via the lug hole ■ Copper lugs are electrolytically tin plated to avoid oxidation ■ Each terminal has a sight hole for visual inspection of the conductor inserted ■ 1000V Rated FEATURES ■ Designed to be crimped onto a conductor to facilitate the termination of the cable via the lug hole in tight spaces and reduced space terminal blocks ■ Copper lugs are electrolytically tin plated to avoid oxidation ■ Each terminal has a sight hole for visual inspection of the conductor inserted ■ 1000V Rated ■ Tested to BS EN 61238 Part number Hole Size Conductor Size A03-M 3.5, 4, 5, 6mm 1.5mm² A06-M 3.5, 4, 5, 6, 8mm 2.5mm² A1-M 3.5, 4, 5, 6, 8mm 4-6mm² A2-M 3, 4, 5, 6, 8,10mm 10mm² A3-M 4, 5, 6, 8,10,12mm 16mm² A5-M 4, 5, 6, 8,10,12mm 25mm² A7-M 5, 6, 8,10,12mm 35mm² A10-M 6, 8,10,12, 14,16mm 50mm² A14-M 6, 8,10,12, 14,16mm 70mm² A19-M 8,10,12, 14,16, 20mm 95mm² Part number Palm Width Hole Size Conductor Size BTN10-M 9mm 5mm 10mm² BTN16-M 9mm 5mm 16mm² BTN25-M 9mm 5mm 25mm² BTN35-M 11.5mm 6mm 35mm² BTN50-M 11.5mm 6mm 50mm² BTN70-M 11.5mm 6mm 70mm² Part number Hole Size Conductor Size A24-M 8,10,12, 14,16, 20mm 120mm² A30-M 8,10,12, 14,16, 20mm 150mm² A37-M 8,10,12, 14,16, 20mm 185mm² A48-M 10,12, 14,16, 20mm 240mm² A60-M 10,12, 14,16, 20mm 300mm² A80-M 12,16,20mm 400mm² A100-M 16, 20mm 500mm² A120-M 16, 20mm 630mm² A160-M 16, 20mm 800mm² A200-M 16, 20mm 1000mm² Part number Palm Width Hole Size Conductor Size BTN95-M 15.5mm 8mm 95mm² BTN120-M 19mm 8, 10mm 120mm² BTN150-M 19mm 8, 10mm 150mm² BTN185-M 24.5mm 10mm 185mm² BTN240-M 31mm 10, 12, 16mm 240mm² BTN300-M 31mm 10, 12mm 300mm² LV Copper Lugs LV copper tube crimping lugs LV narrow palm copper tube crimping lugs LV Narrow Palm Copper Lugs LV Lugs Cable Lugs & Connectors www.jointingtech.co.uk 7
FEATURES ■ Designed to facilitate the termination of the cable via two lug holes ■ 1000V Rated ■ Tested to BS EN 61238 FEATURES ■ Designed to be crimped to reduce conductor size for termination into contact blocks ■ 1000V Rated ■ Tested to BS EN 12449 FEATURES ■ Designed to facilitate the termination of a cable on to a transformer ■ 1000V Rated ■ Tested to BS EN 61238 Part number Hole Size Conductor Size A24-2M8 2 x 8mm 120mm² A30-2M12 2 x 12mm 150mm² A37-2M12 2 x 12mm 185mm² A48-2M12 2 x 12mm 240mm² A60-2M12 2 x 12mm 300mm² Part number Pin Diameter Conductor Size L10PIN 3.8mm 10mm² L16PIN 3.7mm 16mm² L25PIN 5mm 25mm² L35PIN 5mm 35mm² L50PIN 7.5mm 50mm² L70PIN 8mm 70mm² L95PIN 8mm 95mm² Part number Hole Size Conductor Size A37-4ESI 4 x 8mm 185mm² A48-4ESI 4 x 8mm 240mm² A60-4ESI 4 x 8mm 300mm² A80-4ESI 4 x 8mm 400mm² Part number Hole Size Conductor Size A80-2M12 2 x 12mm 400mm² A100-2M12 2 x 12mm 500mm² A120-2M12 2 x 12mm 630mm² A160-2M12 2 x 12mm 800mm² Part number Pin Diameter Conductor Size L120PIN 10mm 120mm² L150PIN 10mm 150mm² L185PIN 14mm 185mm² L240PIN 14mm 240mm² L300PIN 16mm 300mm² L400PIN 16mm 400mm² Part number Hole Size Conductor Size A100-4ESI 4 x 8mm 500mm² A120-4ESI 4 x 8mm 630mm² A160-4ESI 4 x 8mm 800mm² A200-4ESI 4 x 8mm 1000mm² LV 2 Bolt Copper Lugs LV 2 bolt copper tube crimping lugs LV copper reducing pin terminal transformer lugs LV Copper Pin Terminal LV 4 Bolt Copper Lugs Cable Lugs & Connectors LV Lugs www.jointingtech.co.uk 8
Part number Size Conductor Size 2A3-M 8, 10mm 16mm² 2A5-M 8, 10, 12mm 25mm² 2A7-M 8, 10, 12mm 35mm² 2A10-M 10, 12, 14, 16mm 50mm² 2A14-M 10, 12, 14, 16mm 70mm² 2A19-M 10, 12, 14, 16, 20mm 95mm² 2A24-M 10, 12, 14, 16, 20mm 120mm² 2A30-M 10, 12, 14, 16, 20mm 150mm² Part number Hole Size Conductor Size CA25-2M 8, 12mm 25mm² CA35-2M 12mm 35mm² CA50-2M 12mm 50mm² CA70-2M 12mm 70mm² CA95-2M 12mm 95mm² CA120-2M 12mm 120mm² CA150-2M 12mm 150mm² Part number Size Conductor Size 2A37-M 12, 14, 16, 20mm 185mm² 2A48-M 12, 14, 16, 20mm 240mm² 2A60-M 12, 14, 16, 20mm 300mm² 2A80-M 12, 14, 16, 20mm 400mm² 2A100-M 16, 20mm 500mm² 2A120-M 16, 20mm 630mm² 2A160-M 20mm 800mm² 2A200-M 20mm 1000mm² Part number Hole Size Conductor Size CA185-2M 12mm 185mm² CA240-2M 12mm 240mm² CA300-2M 12mm 300mm² 2A80-2M 12, 14, 16mm 400mm² 2A100-2M 14, 16mm 500mm² 2A120-2M 14, 16mm 630mm² MV Copper Lugs MV copper tube crimping lugs MV 2 bolt copper tube crimping lugs FEATURES ■ Designed to be crimped on to a conductor to facilitate the termination of the cable via the lug hole ■ Absence of inspection hole prevents ingress of moisture into crimp ■ MV copper lugs are electrolytically tin plated to avoid oxidation ■ MV copper lugs have a double length barrel for enhanced electrical & mechanical performance ■ ■ 33kV rated ■ Tested to BS EN 61238 DEF Standard 59-71 Approved FEATURES ■ Designed to be crimped on to a conductor to facilitate the termination of the cable via the two lug holes ■ Absence of inspection hole prevents ingress of moisture into crimp ■ MV copper lugs are electrolytically tin plated to avoid oxidation ■ MV copper lugs have a double length barrel for enhanced electrical and mechanical performance ■ ■ 33kV rated ■ Tested to BS EN 61238 DEF Standard 59-71 Approved MV 2 Bolt Copper Lugs MV Lugs Cable Lugs & Connectors www.jointingtech.co.uk 9
Cable Lugs & Connectors Bolted Cable Lug www.jointingtech.co.uk 10 Article no. Conductor cross section area (mm2) External diameter (mm) Diameter of the mounting holes (mm) 332 595 012 50 - 240 33 Quantity of mounting holes 1 13 332-595-022 50 - 240 33 1 16 332-605-012 95 - 400 38 1 13 332-605-022 95 - 400 38 1 16 332-625-012 185 - 500 42 1 13 332-625-022 185 - 500 42 1 16 332-606-012 300 - 800 52 1 13 332-606-022 300 - 800 52 1 16 ADVANTAGES ■ Shear bolt lugs can be used independently of the conductor material, type, voltage level and current. Thanks to the special design of the bolt, optimal contact force is always achieved. The patented SICON bolt was developed without predetermined shear-off points. This means that the full load capacity of the thread is always used, thus ensuring perfect contact pressure. A friction disc on the tip of the bolt ensures that the conductor strands are not damaged. The bolt shears off smoothly when it is tightened. The remains stay in the tool and can be safely disposed of. The bolt always shears off at the top edge of the connector body. This way, there are no sharp protrusions. All edges of the connector body are rounded. SICON lugs are electrically/mechanically type-tested in accordance with IEC 61238-1 class A. Reliable connection for all conductors ■ Optimal contact force for all conductors ■ No damage to individual strands ■ Installation with standard tools ■ Ideal for all types of joints or termination ■ Wide application range SICON Bolted Cable Lug SICON Bolted Cable Lug TECHNICAL DATA ■ 72kV Rated ■ Contact technology type tested electrically and mechanically to IEC 61238-1 ■ Up to 30% increased contact force compared to conventional type terminals
Bolted Connector Cable Lugs & Connectors www.jointingtech.co.uk 11 ADVANTAGES ■ SICON connectors can be used independently of the conductor material, type, voltage level and current. Thanks to the special design of the bolt, optimal contact force is always achieved. The patented SICON bolt was developed without predetermined shear-off points. This means that the full load capacity of the thread is always used, thus ensuring perfect contact pressure. A friction disc on the tip of the bolt ensures that the conductor strands are not damaged. The bolt shears off smoothly when it is tightened. The remains stay in the tool and can be safely disposed of. The bolt always shears off at the top edge of the connector body. This way, there are no sharp protrusions. All edges of the connector body are rounded. SICON connectors are electrically/mechanically type-tested in accordance with IEC 61238-1 class A. Reliable connection for all conductors ■ Optimal contact force for all conductors ■ No damage to individual strands ■ Installation with standard tools ■ Ideal for all types of joints or termination ■ Wide application range SICON Bolted Connector Article no. Conductor cross section area (mm2) External diameter (mm) 332 593 012 16 - 150 28 332 601 122 25 - 95 24 332 592 012 50 - 240 33 332 614 012 50 - 240 35 332 632 012 50 - 300 35 332 602 012 50 - 300 + 400 RE Al/Cu 38 332 617 012 185 - 400 + 500 RE Al/Cu 42 332 640 012 240 - 500 50 332 603 012 300 - 630 + 800 RE Al/Cu 52 332 597 075 630 - 800 + 1000 RE Al/Cu 60 332 645 022 00001 800 - 1000 65 SICON Bolted Connector TECHNICAL DATA ■ 72kV Rated ■ Contact technology type tested electrically and mechanically to IEC 61238-1 ■ Up to 30% increased contact force compared to conventional type terminals
Part number Stud Size Conductor Type Conductor Size BLMT-25/95 12, 16mm Cu / Ali 25-95mm² BLMT-35/150 12, 16mm Cu / Ali 35-150mm² BLMT-95/240 12, 16mm Cu / Ali 95-240mm² BLMT-120/300 12, 16mm Cu / Ali 120-300mm² Part number Stud Size Conductor Type Conductor Size BLMT-185/400 12, 16, 20mm Cu / Ali 185-400mm² BLMT-500/630 12, 16, 20mm Cu / Ali 500-630mm² BLMT-800 20mm Cu / Ali 800mm² MV Mechnical Lugs - 11-42kV MV mechanical lug for copper & aluminium conductors Mechanical Lugs Data Part number Range mm² Conductor Hole Size mm LB Dimensions mm Contact bolts L1 L2 D1 D2 AF mm Head size Quantity BLMT-150/400 mk2-13 13 122 80 42 25.5 3 13 150-400 BLMT-150/400 mk2-17 17 122 80 42 25.5 3 13 150-400 BLMT-150/400 mk2-21 21 122 80 42 25.5 3 13 150-400 BLMT-150/400 mk2-2x13 2x13 122 80 42 25.5 3 13 150-400 BLMT-500/630 mk2-13 13 125 70 50 33 3 13 500-630 BLMT-500/630 mk2-17 17 125 70 50 33 3 13 500-630 BLMT-500/630 mk2-21 21 125 70 50 33 3 13 500-630 BLMT-500/630 mk2-2x13 2x13 125 70 50 33 3 13 500-630 BLMT-800/1000-17 17 153 85 60 40 4 13 800-1000 FEATURES ■ Designed to be connected on to a conductor to facilitate the termination of the cable without the need for crimping ■ High tensile tin plated aluminium alloy ■ Shear bolt technology to ensure a good electrical connection ■ Solid moisture block between palm and barrel ■ ■ No elongation during installation ■ Wide application range ■ Compact design ■ Larger sizes available on request. ■ For solid copper and aluminium conductors please contact your nearest sales ■ 42kV Rated LB L1 L2 D1 D2 AF Cable Lugs & Connectors MV Mechanical Lugs www.jointingtech.co.uk 12
MV Mechanical Connectors Cable Lugs & Connectors www.jointingtech.co.uk 13 Part number Conductor Type Conductor Size BSMB-10/35 Cu / Ali 10-35mm² BSM-25/95 Cu / Ali 25-95mm² BSMB-35/150 Cu / Ali 35-150mm² BSM-95/240 Cu / Ali 95-240mm² BSMB-120/300 Cu / Ali 120-300mm² Part number Conductor Type Conductor Size BSM-185/400 Cu / Ali 185-400mm² BSMB-500-MK2 Cu / Ali 500mm² BSMB-630-MK2 Cu / Ali 630mm² BSMB-800-MK2 Cu / Ali 800mm² BSMB-1000 Cu / Ali 1000mm² MV Mechanical Connectors - 11-42kV MV mechanical connectors for copper & aluminium conductors Mechanical Connectors Data Part number Cross-sectional range mm² Blocked Dimensions mm L1 L2 D1 D2 BSMB-10/35 10-35 Yes 45 20 19 8.5 BSMB-25/95 25-95 Yes 65 30 24 12.8 BSMB-35/150 35-150 Yes 80 35 28 15.8 BSM-95/240 95-240 Yes 125 60 33 20 BSMB-120/300 120-300 Yes 140 65 37 24 BSM-185/400 185-400 Yes 170 80 42 25.5 BSMB-500 500 Yes 160 70 46 30 BSMB-630 630 Yes 160 70 50 33 BSMB-800 800 Yes 180 85 56 36 BSMB-1000 1000 Yes 180 85 60 40 FEATURES ■ Designed to connect two MV conductors inline without the need for crimping ■ High tensile tin plated aluminium alloy ■ Solid moisture block between conductors ■ Conductor size based on circular stranded copper and aluminium ■ Torque-controlled shear-head bolts guarantee a good electrical contact ■ Easy installation with standard socket spanner ■ to 42kV ■ Tested to IEC61238-1 L1 L2 L2 D1 D2 AF
Stainless Steel Cleat Indoor/outdoor for 30mm – 90mm diameter cables Jointing Tech Part Number Wolseley Part Number CJ1892 CJ1876 CJ1898 JZ3207 CJ1883 CJ1879 Cable Diameter 30-35 mm 35-40 mm 40-45 mm 45-50 mm 50-55 mm 55-60 mm 60-65 mm 65-70 mm 70-75 mm 75-80 mm 80-85 mm 85-90 mm FEATURES ■ Suitable for cable diameters 30mm – 90mm Cleat body and fastenings are manufactured from 316L corrosion resistant non-magnetic stainless steel which makes them suitable for use in harsh and extreme environments including marine and offshore applications The cleat liner is manufactured from an LUL approved flame-retardant halogen free extruded polymer The main cleat fastening bolt is retained to ease installation Cleats are supplied with an easy fit spacer plate to assist with range take Suitable for use with all standard ladder and tray systems Compliant with IEC 61914 ■ ■ ■ ■ ■ ■ Test Standard IEC61914:2015 Clause Test Classification Clause Test Classification Material 6.1.3 Composite Resistance to short circuit 6.4.4 1 short circuit 9.5.2 44kA RMS, 103.3kA Pk - tested on 34mm diameter cables at 300mm cleats spacings (Test report: 125158/VNL) Operating Temperature 6.2 -40°C to + 60°C Impact Resistance 6.3.5 9.2 Very Heavy Corrosion 6.5.2.2 Body >16% Chromium contents - High, Outdoor - wet conditions Lateral strength 6.4.2 9.3 >500N vertical Flame propagation 10.1 > 30 secs >200N Horizontal Cleat Spacing Cleat spacing is dependent on system fault level and centre to centre distance between cables / cable diameter. Therefore correct cleat spacing should be calculated for each installation and environment. Axial strength 6.4.3 9.4 >50N (for guidance only as not possible to replicate in test setups) SSC 3035 SSC 3540 SSC 4045 SSC 4550 SSC 5055 SSC 5560 SSC 6065 SSC 6570 SSC 7075 SSC 7580 SSC 8085 SSC 8590 Sicuro Single Stainless Steel Cleat www.jointingtech.co.uk 14
Stainless Steel Cleat Sicuro Trefoil www.jointingtech.co.uk 15 Stainless Steel Cleat Indoor/outdoor for 20mm – 70mm diameter cables Jointing Tech Part Number Wolseley Part Number Cable Diameter FEATURES ■ Suitable for cable diameters 20mm – 70mm Cleat body and fastenings are manufactured from 316L corrosion resistant non-magnetic stainless steel which makes them suitable for use in harsh and extreme environments including marine and offshore applications The cleat liner is manufactured from an LUL approved flame-retardant halogen free extruded polymer The main cleat fastening bolt is retained to ease installation Cleats are supplied with an easy fit spacer plate to assist with range take Suitable for use with all standard ladder and tray systems Compliant with IEC 61914 ■ ■ ■ ■ ■ ■ Test Standard IEC61914:2015 Clause Test Classification Clause Test Classification Material 6.1.3 Composite Resistance to short circuit 6.4.4 1 short circuit 9.5.2 44kA RMS, 103.3kA Pk - tested on 34mm diameter cables at 300mm cleats spacings (Test report: 125158/VNL) Operating Temperature 6.2 -40°C to + 60°C Impact Resistance 6.3.5 9.2 Very Heavy Corrosion 6.5.2.2 Body >16% Chromium contents - High, Outdoor - wet conditions Lateral strength 6.4.2 9.3 >500N vertical Flame propagation 10.1 > 30 secs >200N Horizontal Cleat Spacing Cleat spacing is dependent on system fault level and centre to centre distance between cables. Therefore correct cleat spacing should be calculated for each installation and environment. Example spacing for guidance only: 43mm cables in trefoil @ 99kA peak = 600mm max. 64mm cables in trefoil @ 99kA peak = 900mm max. Axial strength 6.4.3 9.4 >50N (for guidance only as not possible to replicate in test setups) STC2024 STC2428 STC2832 STC3236 STC3640 STC4044 STC4448 STC4852 STC5256 STC5560 STC5763 STC6370 CJ1895 JZ2807 JZ3204 CJ1881 CJ1880 CJ1878 CJ1906 CC5911 CC5495 CC5953 CC5893 20-24 mm 24-28 mm 28-32 mm 32-36 mm 36-40 mm 40-44 mm 44-48 mm 48-52 mm 52-56 mm 55-60 mm 57-63 mm 63-70 mm
Forte Single Stainless Steel Cleat www.jointingtech.co.uk 16 Stainless Steel Cleat Standard range for cable diameters from 40mm to 100mm Jointing Tech Part Number HSC4050 HSC5060 HSC6070 HSC7080 HSC8090 HSC90100 Wolseley Part Number CJ1888 CJ1882 CJ1872 CC5491 CJ4421 CJ1891 Cable Diameter 40-50 mm 50-60 mm 60-70 mm 70-80 mm 80-90 mm 90-100 mm FEATURES ■ Cleat body and fastenings are manufactured from 316L corrosion resistant non-magnetic stainless steel Suitable for use in harsh and extreme environments including marine and offshore Main cleat fastening bolt is retained to ease installation Cleat liner is manufactured from an extruded polymer which is an LUL approved flame retardant halogen free polymer Cleats can be supplied with or without liner Complies with IEC 61914 ■ ■ ■ ■ ■ Test Standard IEC61914:2015 Clause Test Classification Clause Test Classification Material 6.1.3 Composite Resistance to short circuit 6.4.4 1 short circuit 9.5.2 65kA RMS, 143kA Pk - tested on 34mm diameter cables at 300mm cleats spacings (Test report: 125157/VNL) Operating Temperature 6.2 -40°C to + 60°C 6.4.5 6.5.2.2 2 short circuits 9.5.3 64kA RMS, 141kA Pk – tested on 34mm diameter cables at 300mm cleats spacings (Test report: 125157/VNL) Impact Resistance 6.3.5 9.2 Very Heavy Body >16% Chromium contents - High, Outdoor - wet conditions Lateral strength 6.4.2 9.3 >900N vertical Corrosion propagation 10.1 > 30 secs >600N Horizontal Cleat Spacing As cleat spacing is dependent on system fault level and centre to centre distance between cables. For correct cleat spacing please enquire with cleat manufacturer for correct maximum cleat spacing for the system design. Axial strength 6.4.3 9.4 >320N (for guidance only as not possible to replicate in test setups)
Stainless Steel Cleat Forte Trefoil www.jointingtech.co.uk 17 Stainless Steel Cleat FEATURES ■ Cleat body and fastenings are manufactured from 316L corrosion resistant non-magnetic stainless steel Suitable for use in harsh and extreme environments including marine and offshore Main cleat fastening bolt is retained to ease installation Cleat liner is manufactured from an extruded polymer which is an LUL approved flame retardant halogen free polymer Cleats are supplied with an easy fit spacer plate to assist with range take Complies with the requirements of IEC 61914 Special sizes for specific projects can be manufactured ■ ■ ■ ■ ■ ■ Standard range for cable diameters from 35-70mm Jointing Tech Part Number HTC3540 HTC4045 HTC4550 HTC5055 HTC5560 HTC6065 HTC6570 Wolseley Part Number Cable Diameter 35-40 mm 40-45 mm 45-50 mm 50-55 mm 55-60 mm 60-65 mm 65-70mm Test Standard IEC61914:2015 Clause Test Classification Clause Test Classification Material 6.1.3 Composite Resistance to short circuit 6.4.4 1 short circuit 9.5.2 65kA RMS, 143kA Pk - tested on 34mm diameter cables at 300mm cleats spacings (Test report: 125157/VNL) Operating Temperature 6.2 -40°C to + 60°C 6.4.5 2 short circuits 9.5.3 64kA RMS, 141kA Pk – tested on 34mm diameter cables at 300mm cleats spacings (Test report: 125157/VNL) Impact Resistance 6.3.5 9.2 Very Heavy Corrosion 6.5.2.2 Body >16% Chromium contents - High, Outdoor - wet conditions Lateral strength 6.4.2 9.3 >900N vertical Flame propagation 10.1 > 30 secs >600N Horizontal Cleat Spacing Cleat spacing is dependent on system fault level and centre to centre distance between cables. Correct cleat spacing should be calculated for each installation and environment. Example spacing for guidance only: 64mm cables in trefoil @ 99kA peak = 1500mm max. 89mm cables in trefoil @ 99kA peak = 2100mm max. 106mm cables in trefoil @ 99kA peak = 2400mm max Axial strength 6.4.3 9.4 >200N (for guidance only as not possible to replicate in test setups) CC5489 CC5279 CC5341 CJ1885 CC5471 CC5472 JZ0681
Rigid Cleats Rigid Hinged Cleat System www.jointingtech.co.uk 18 Stainless Steel rigid hinged cleat system RCS range Can be custom made to suit cable diameters within the range of 45mm to 102mm Single Cleat Reference Number Cable Ø Minimum Maximum RCS – 4549 RCS – 4852 RCS – 5256 RCS – 5660 RCS – 6064 RCS – 6367 RCS – 6670 RCS – 7074 RCS – 7478 RCS – 7882 RCS – 8286 RCS – 8690 RCS – 9094 RCS – 9498 RCS – 98102 45 48 52 56 60 63 66 70 74 78 82 86 90 94 98 49 52 56 60 64 67 70 74 78 82 86 90 94 98 102 FEATURES ■ Customised cable fastening system manufactured from non-magnetic 316L stainless steel Suitable for use in harsh and extreme environments, for high corrosion resistance The non-magnetic material prevents unwanted Eddy currents being induced when carrying AC voltages The fastening system is rated to retain cables securely even under high short circuit fault levels Hinged cleat system simplifies installation Complies with the international cleat standard IEC 61419 Customised sizes: Special projects or customised cleat sizes can be manufactured upon request. The product code is constructed as follows: (RCS) - (XXXX– Min/Max. Cable Diameter) Distance between from outer edges of cleats is 340mm as standard but can be customised upon request ■ ■ ■ ■ ■
Plastic Cable Cleats Cable Cleats www.jointingtech.co.uk 19 SINGLE BOLT CLEAT Part Number Diameter Range CE00 8.5-11mm CE0 11-13.5mm CE1 13.5-16mm CE2 16-19mm CE3 19-22mm TWO BOLT CLEATS Part Number Diameter Range Black Red CE9 CEH9 50-54.5mm CE10 CEH10 54.5-59mm CE11 CEH11 59-64mm SINGLE BOLT CLEAT Part Number Diameter Range CE4 22-26.5mm CE5 26.5-32mm CE6 32-38mm CE7 38-44mm CE8 44-50mm TWO BOLT CLEATS Part Number Diameter Range Black Red CE12 CEH12 64-68mm CE13 CEH13 68-74mm CE14 CEH14 74-81mm Single and Two Bolt Cleat - LSF Indoor and outdoor for 8.5mm to 81mm diameter cables Cable Cleat Details Part Number Cable Diameter mm Cleat Dimensions mm Approx. Weight g Min Max A B C CE00 8.5 11 43 47 33 34 CE0 11 13.5 43 51 35 37 CE1 13.5 16 43 54 38 42 CE2 16 19 43 58 41 45 CE3 19 22 43 60 44 50 CE4 22 26.5 43 64 48 56 CE5 26.5 32 43 70 54 62 CE6 32 38 43 80 60 79 CE7 38 44 43 85 66 83 CE8 44 50 43 88 71 87 CE9 50 54.5 60 97 67 121 CE10 54.5 59 60 97 72 131 CE11 59 64 60 97 76 145 CE12 64 68 60 116 80 166 CE13 68 74 60 116 90 168 CE14 74 81 60 116 90 188 FEATURES ■ Low Smoke Fume (LSF) Product ■ Compact mechanical properties offering high impact strength ■ ■ Can be double stacked ■ 16 sizes in range ■ Operating temperature range –10°C to +120°C ■Two bolt cleats available in red for MV cables B C A A B C
Single Bolt Cleat - LEP Indoor/Outdoor for 10mm to 70mm diameter cables FEATURES ■ Can be used on all types of cable routes ■ Rectangular shape for easy stacking Product can be double stacked ■ ■ Two piece, single fixing design ■ Available on request in epoxy coated version for more hostile environments Operating Temperature -60C to +85C Tested to BS EN 50383 ■ ■ ■ High grade LM6 Grade Aluminium to BS 1432 Cable Cleat Details Technical Data Jointing Tech Part Number SW1BO1 SW1BO2 SW1BO3 SW1BO4 SW1BO5 SW1BO6 SW1BO7 SW1BO8 SW1BO9 SW1B10 SW1B11 SW1B12 Wolseley Part Number CJ3301 CJ3302 CJ3303 CJ3304 CJ3305 CJ3306 CJ3307 CJ3308 CJ3309 CJ3310 CJ3311 CJ3312 Cable Diameter 10-13 mm 13-16 mm 16-19 mm 19-22 mm 22-25 mm 25-32 mm 32-38 mm 38-44 mm 44-51 mm 51-57 mm 57-64 mm 64-70 mm Properties Cleat Type: Impact Resistance: Temperature Range: Needle Flame Test: Lateral Load Test: Axial Movement Test: BS EN 50368:2003 Classification Clause 6.1 & 6.1.1 6.2, 6.2.5 & 9.3 6.4 6.5 & 10.0 9.2 9.5 Unit Classification Metallic >6.5kg @ 300mm -40ºC to +150ºC >120 seconds 4670N 1170N Cable Cleats Aluminium Cable Cleats www.jointingtech.co.uk 20
Aluminium Cable Cleats Cable Cleats www.jointingtech.co.uk 21 Two Bolt Cleat Indoor/Outdoor for 51mm to 159mm diameter cables FEATURES ■ High Grade Aluminium LM6 ■ ■ ■ Available in epoxy coated version for more hostile environments ■ Tested to BS EN 50368 ■ Operating temperature -60°C to + 100°C ■ Larger sizes have optional rubber liners Part Number Diameter Range 370BA10 51-57mm 370BA11 57-64mm 370BA12 64-70mm 370BA13 70-76mm 370BA14 76-83mm 370BA15 83-89mm 370BA16 89-95mm 370BA17 95-101mm 370BA18 101-108mm Part Number Diameter Range 370BA19 108-114mm 370BA30 115-121mm 370BA31 121-127mm 370BA32 127-133mm 370BA33 133-140mm 370BA34 140-146mm 370BA35 146-152mm 370BA36 152-159mm Cable Cleat Details Table & Cleat Selection Cleat Details Design Number Cable Diameter A mm Dimensions mm Approx. Weight Stud Size Min Max B Max C D E 370BA10 51 57 70 98 49 76 230 M10 370BA11 57 64 76 98 49 76 240 M10 370BA12 64 70 82 135 64 114 384 M10 370BA13 70 76 88 135 64 114 385 M10 370BA14 76 83 96 140 64 114 420 M12 370BA15 83 89 101 140 64 114 490 M12 370BA16 89 95 108 152 76 126 642 M12 370BA17 95 101 114 152 76 126 642 M12 370BA18 101 108 120 165 76 140 650 M12 370BA19 108 114 126 165 76 140 650 M12 370BA30 115 121 133 175 100 150 734 M12 370BA31 121 127 139 175 120 150 720 M12 370BA32 127 133 145 200 120 175 970 M12 370BA33 133 140 152 200 120 175 956 M12 370BA34 140 146 158 200 120 175 935 M12 370BA35 146 152 164 210 120 185 893 M12 370BA36 152 159 172 215 150 190 1325 M12 A C B D E
Cable Ties & Marking Systems Nylon Cable Ties www.jointingtech.co.uk 22 Part Number Length Width Max O/D Tensile Strength UOM Light Duty Cable Tie LD06BK 143mm 3.6mm 33mm 18.2kg 100 LD06WH 143mm 3.6mm 33mm 18.2kg 100 LD08BK 202mm 3.6mm 50mm 18.2kg 100 LD08WH 202mm 3.6mm 50mm 18.2kg 100 LD12BK 303mm 3.6mm 76mm 18.2kg 100 LD12WH 303mm 3.6mm 76mm 18.2kg 100 Medium Duty Cable Tie MD06BK 160mm 4.8mm 38mm 22kg 100 MD06WH 160mm 4.8mm 38mm 22kg 100 MD08BK 202mm 4.8mm 50mm 22kg 100 MD08WH 202mm 4.8mm 50mm 22kg 100 MD12BK 280mm 4.8mm 70mm 22kg 100 MD12WH 280mm 4.8mm 70mm 22kg 100 MD15BK 370mm 4.8mm 102mm 22kg 100 MD15WH 370mm 4.8mm 102mm 22kg 100 Heavy Duty Cable Tie HD12BK 302mm 7.6mm 76mm 54kg 100 HD12WH 302mm 7.6mm 76mm 54kg 100 HD15BK 370mm 7.6mm 102mm 54kg 100 HD15WH 370mm 7.6mm 102mm 54kg 100 HD21BK 535mm 7.6mm 140mm 54kg 100 HD21WH 535mm 7.6mm 140mm 54kg 100 HD30BK 768mm 7.6mm 222mm 54kg 100 HD30WH 768mm 7.6mm 222mm 54kg 100 Standard Cable Ties FEATURES ■ ■ Low threading force with no sharp edges to ensure safe handling and easy installation ■ Made with virgin nylon 66 ■ Self-extinguishing ■ Operating temperature for LD and MD range -40°C to +85°C ■ Operating temperature for HD range -40°C to + 105°C ■ Highly resistant against oil, grease, hydrocarbons and alkalis up to 40% Nylon Cable Ties
LV Cold Shrink Products Insulation Products www.jointingtech.co.uk 23 Cold Shrink tubes - Network Rail Approved Part number Min Cable Size Max Cable Size Length LO41 240mm² 1000mm² 228mm LO42 150mm² 240mm² 191mm Part number Min Cable Size Max Cable Size Length LA11 380mm² 1000mm² 457mm Cold Shrink Tubes - Network Rail Approved FEATURES ■ Approved by Network Rail for terminal insulation and inline joints for track feeder applications ■ Improved tough rubber which is suitable for direct burial applications ■ Simple installation no external heat source required ■ Good thermal stability ■ Excellent sealing properties; retaining its resiliency and pressure after prolonged ageing ■ Waterproof and resists mould ■ Resistant to ozone and UV light ■ Resistant to acids and alkali ■ Meets worldwide standards ANSI, IEEE, VDE, JCAA, REA & CSA. ■ Rated up to 1000V for cable insulation ■ Network Rail approved Part number Diameter Range EC-1 20.9-11.6mm EC-2 30.1-15.9mm Part number Diameter Range EC-3 49.2-26.0mm EC-4 84.3-45.5mm Cold Shrink End Caps Cold Shrink end caps for LV power cables FEATURES ■ Designed for the sealing and electrical insulation of cable ends ■ Suitable for direct burial applications ■ Simple installation no external heat source required ■ Good thermal stability ■ Excellent sealing properties; retaining its resiliency and pressure after prolonged ageing ■ Waterproof and resists mould ■ Resistant to ozone and UV light ■ Resistant to acids and alkalis ■ Accommodates size ranges from 11.6-84.3mm ■ Once installed can be removed easily by simply lifting the edge of the end cap and slice with a utility knife leaving no adhesive residue or grease ■ Meets worldwide standards ANSI, IEEE, VDE, JCAA, REA & CSA ■ Rated up to 1000V for cable insulation ■ PADS approved
Insulation Products LV Heat Shrink Products www.jointingtech.co.uk 24 Part number Spool Length Application Range HT6.4-3.2 100m 6-3mm HT9.5-4.8 100m 10-5mm HT12.7-6.4 100m 12.7-6.4mm HT19-9.5 50m 19-10mm HT25.4-12.7 50m 25-12.5mm Part number Application Range Length MWTM10/3 9-3.5mm 1500mm MWTM16/5 14-5.5mm 1500mm MWTM25/8 22-9mm 1500mm MWTM35/12 32-13mm 1500mm MWTM50/16 45-17mm 1500mm MWTM63/19 57-21mm 1500mm MWTM75/22 68-24mm 1500mm Part number Spool Length Application Range HT38-19 50m 38-20mm HT51-25.4 25m 50-25mm HT76.2-38 25m 76-40mm HT101-51 25m 100-50mm Part number Application Range Length MWTM85/25 76-27mm 1500mm MWTM95/29 85-31mm 1500mm MWTM115/34 100-36mm 1500mm MWTM140/42 125-44mm 1500mm MWTM160/50 145-52mm 1500mm MWTM180/60 162-62mm 1500mm Thin Wall Heat Shrink Tubing Heat Shrinkable thin wall insulating tubing Heat Shrinkable medium wall insulating tubing FEATURES ■ Single wall heat shrink tubing is designed for phase marking, bundling, strain relief and electrical insulation ■ Flame retardant and abrasion resistance ■ Flexible rapid shrinkage with 2:1 shrink ratio ■ UV stabilised ■ Other colours available on request (MOQ may apply) ■ 1000V rated ■ Shrinking temperature > 110°C FEATURES ■ the cable jacketing, sealing and electrical insulation of LV power cables ■ Halogen free and resistant to UV light ■ Resistant to temperature changes and immune to oils and solvents ■ Flexible rapid shrinkage with 3:1 shrink ratio ■ Available in 1500mm length as standard ■ Available in black only ■ Available without internal tubing sealant on request ■ 1000V rated ■ Shrinking temperature > 110°C ■ Tensile strength 14 MPa min ■ Dielectric strength > 200kV/cm Medium Wall Heat Shrink Tubing
LV Heat Shrink Products Insulation Products www.jointingtech.co.uk 25 Part number Application Range Length WCSM12/3 10-3.5mm 1500mm WCSM16/4 14-4.5mm 1500mm WCSM24/6 22-6.5mm 1500mm WCSM34/8 31-9.0mm 1500mm WCSM48/12 44-13mm 1500mm WCSM56/16 50-17.5mm 1500mm Part number Application Range (min - max) Length CRSM34/10 11mm - 27mm 1500mm CRSM53/13 15mm - 43mm 1500mm CRSM84/20 22mm - 68mm 1500mm Part number Application Range Length WCSM70/20 63-22mm 1500mm WCSM90/25 81-27mm 1500mm WCSM110/30 100-33mm 1500mm WCSM130/35 118-38mm 1500mm WCSM160/50 144-55mm 1500mm WCSM180/50 162-55mm 1500mm Part number Application Range (min - max) Length CRSM143/36 40mm - 115mm 1500mm CRSM198/55 60mm - 160mm 1500mm Thick Wall Heat Shrink Tubing Heat Shrinkable thick wall insulating tubing Heat Shrinkable wraparound for cable repairs FEATURES ■ cable jacketing, sealing and electrical insulation of LV power cables in underground applications ■ The tubing’s inner co-extruded hot melt adhesive wall gives a dependable moisture seal over most irregular shapes ■ Halogen free and resistant to UV light ■ Resistant to temperature changes and immune to oils and solvents ■ after jointing ■ Flexible rapid shrinkage with 3:1 shrink ratio ■ Available in 1500mm length as standard ■ Available in black only ■ 1000V rated ■ Shrinking temperature > 110C ■ Tensile strength 12 MPa min ■ Dielectric strength > 170kV/cm FEATURES ■ Designed to be a fast and permanent cable repair and sealing system for insulation up to 1000V and jacketing applications up to 35kV ■ Ideal for repairing long buried cable where it would be impossible to use a tube ■ by heating, which makes the sleeve diameter shrink and the adhesive coating melt ■ Resistant to temperature changes and immune to oils and solvents ■ Available in 1500mm lengths as standard and 250mm, 500mm, 750mm and 1000mm on request ■ 1000V rated ■ Shrinking temperature > 110°C ■ Tensile strength 17 MPa min ■ Dielectric strength > 180kV/cm Heat Shrink Wraparound CRSM107/29 32mm - 86mm 1500mm
LV Joints Resin Joints www.jointingtech.co.uk 26 Part number Maximum Cable Size JST6 6mm² x 4 Core JST16 16mm² x 4 Core JST35 35mm² x 4 Core JST95 95mm² x 4 Core Part number Maximum Cable Size JST185 185mm² x 4 Core JST300 300mm² x 4 Core JST400 400mm² x 4 Core Inline resin joints for LV armoured power cables Straight Joints Data Part Number Dimensions mm A B C D E JST6 240 115 75 12 22 JST16 310 125 85 20 35 JST35 390 130 100 24 40 JST95 620 160 130 27 51 JST185 795 230 205 40 65 JST300 950 240 210 55 80 JST400 1100 275 260 56 92 FEATURES ■ ■ Excellent mechanical protection ■ Large transparent, high impact resistant shells ■ Large, extra wide shell design allows the use of mechanical connectors ■ Clear resin bags to aid with mixing process ■ All resin joints kit supplied with REACH compliant JEM resin ■ Kit comprises mould shell, JEM resin, earth continuity kit, PVC tapes, gloves and crimp ferrules (on request) ■ Mechanical connectors suitable for this range are available ■ 1000V Rated ■ Tested to BS EN 50393 ■ Tested to Engineering Standard C81 D A C E B Straight Joints Selection Table Part Number Cable conductor size mm² Cable entry diameter mm 2-core 3-core 4-core Min Max JST6 1.5 - 10 1.5 - 6 1.5 - 6 12 22 JST16 16 - 25 10 - 25 10 - 16 20 35 JST35 35 35 25 - 35 24 40 JST95 50 - 95 50 - 95 50 - 95 27 51 JST185 120 - 185 120 - 185 120 - 185 40 65 JST300 240 - 300 240 - 300 240 - 300 55 80 JST400 400 400 400 56 92 Please contact your local sales to join other cable variations LV Inline Resin Joints Plastic/Paper - Armoured Cables
www.jointingtech.co.uk 27 11kV IndoorTermination MV Terminations Part number Conductor Size IXSU-F-3111 10-35mm² IXSU-F-3121 25-95mm² IXSU-F-3131 95-240mm² Part number Conductor Size 92-EP621-1 50-95mm² 92-EP631-1 120-400mm² Part number Conductor Size IXSU-F-3141 240-500mm² IXSU-F-3151 500-800mm² IXSU-F-3161 1000-1200mm² Part number Conductor Size 92-EP641-1 500-630mm² 92-EP656-1 800-1000mm² Single Core Termination with Integral Stress Control for XLPE Cable - Indoor Single core heat shrink termination for XLPE cables in indoor applications QTIII series single core cold shrink termination for XLPE cables indoor FEATURES ■ Designed to terminate single core, polymeric insulated 11kV cables in indoor applications to switchgear and cable end boxes ■ Suitable for both copper wire and copper tape screen cables ■ Highly reliable UK industry standard termination ■ Range taking with few components needed ■ New ceramic stress control ■ Compact design ■ No shelf life limitation ■ Suitable for use on 11kV triplex cables ■ Kit contents: Insulation tubing including co-extruded stress control, sealant tapes and installation instructions ■ encompasses IEC, BS and VDE etc. ■ All IXSU components have full traceability of raw materials and manufacture according to ISO 9001 and ISO 14001 FEATURES ■ Designed to terminate single core, copper wire screened polymeric insulated 11kV cables in indoor applications to switchgear and cable end boxes ■ No tools, easy install and ultra lightweight assembly ■ Range taking with few components needed ■ Inorganic cold shrink silicone insulation ■ Kit contents: Termination body and mastic seal ■ encompasses the BS, VDE etc. ■ Versatile design of the prefabricated one-piece cold shrink termination body allows installation on a wide range of cable sizes and types and a fast and easy installation at temperatures ranging from -20°C to +50°C Single Core Termination for XLPE Copper Wire Screened Cables - Indoor
www.jointingtech.co.uk 28 Part number Conductor Size EPKT36C1XI 50-95mm² EPKT36D1XI 120-185mm² Part number Conductor Size 94-EP610-2 25-120mm² 94-EP620-2 70-240mm² Part number Conductor Size EPKT36E1XI 240-500mm² EPKT36F1XI 630-1000mm² Part number Conductor Size 94-EP630-2 95-400mm² 94-EP640-2 400-630mm² Single Core Terminations for XLPE Cables - Indoor Single core heat shrink termination for XLPE cables in indoor applications QTIII series single core cold shrink termination for XLPE copper wire screen indoor/outdoor FEATURES ■ Designed to terminate single, polymeric insulated 33kV cables in indoor applications to switchgear and cable end boxes ■ UK industry standard termination ■ Outstanding reliability ■ Range taking ■ Few components needed ■ Will accommodate copper wire and copper tape screen ■ ■ ■Compact design ■No shelf life limitation ■Kit contents: stress control tubings, non tracking sleeve with sealant layer and ■ IEC, BS and VDE etc ■Components have full traceability of raw materials and manufacture according to ISO 9001 and ISO 14001 FEATURES ■Designed to terminate single core, copper wire screened polymeric insulated 33kV cables in indoor/outdoor applications to switchgear, cable end boxes and pole top assemblies ■No tools, easy install and ultra lightweight assembly ■One-piece cold shrink termination body allows fast and easy installation ■Installation can be made from -20°C to +50°C ■Cold shrink technology mean the collapsible tubes shrink down to the correct limits ■Kit contents: Termination body and mastic seal ■ BS, VDE etc. Single Core Terminations for XLPE Copper Wire Screen for Mechanical Lugs - Indoor/Outdoor MV Terminations 33kV Indoor/Outdoor Terminations
Part number Conductor Size 94-EP612-2 25-120mm² 94-EP622-2 70-240mm² Part number Conductor Size EPKT36C1XO 50-95mm² EPKT36D1XO 120-185mm² Part number Conductor Size 94-EP632-2 95-400mm² 94-EP642-2 400-630mm² Part number Conductor Size EPKT36E1XO 240-500mm² EPKT36F1XO 630-1000mm² Single Core Termination for XLPE Copper Tape Screen Cables - Indoor/Outdoor QTIII series single core cold shrink termination for XLPE copper tape screened cables armoured or lead indoor/outdoor Single core heat shrink termination for XLPE cables in outdoor applications FEATURES ■ Designed to terminate single core, copper tape screened polymeric insulated 33kV cables in indoor/outdoor applications to switchgear, cable end boxes and pole top assemblies ■ No tools, easy install and ultra lightweight assembly ■ One-piece cold shrink termination body allows fast and easy installation ■ Installation can be made from -20°C to +50°C ■ Cold shrink technology mean the collapsible tubes shrink down to the correct limits ■ Kit contents: Termination body, earthing kit and mastic seal ■ VDE etc. FEATURES ■ Designed to terminate single core, polymeric insulated 33kV cables in outdoor applications such as pole top assemblies ■ UK industry standard termination ■ Outstanding reliability ■ Range taking ■ Few components needed ■ Will accommodate copper wire and copper tape screen ■ ■ ■ Compact design ■ No shelf life limitation ■ Kit contents: stress control tubings, non tracking sleeve with sealant layer and ■ IEC, BS and VDE etc ■ Components have full traceability of raw materials and manufacture according to ISO 9001 and ISO 14001 Single Core Terminations for XLPE Cables - Outdoor 33kV Indoor/Outdoor Terminations MV Terminations www.jointingtech.co.uk 29
MV Terminations 11/33kV Accessories www.jointingtech.co.uk 30 Part number Drill Size Minimum Size Expanded Maximum Size Recovered CES-1 25.4 12.7 4.32 CES-2 25.4 19.05 6.35 CES-3 35.05 28.45 12.7 CES-4 50.8 40.64 19.05 CES-5 88.9 69.85 36.32 Part number Conductor Size EAKT1605 up to 70mm² EAKT1606 95-300mm² THG1 36-65mm (cable OD) THG2 53-94mm (cable OD) Part number Application Range THGS1 (Cold shrink seal) To THG1 THGS2 (Cold shrink seal) To THG2 Part number Conductor Size EAKT1608 50-630mm² Single Core Armoured Gland Aluminium gland kits for single core armoured cable Steel gland kits for three core armoured cable Heat shrink glands for unarmoured cables FEATURES ■ Aluminium gland kit is designed to electrically earth the aluminium wire armours of the single core cables ■ Suitable for use at 11 and 33kV ■ Kit contents: three aluminium glands complete with heat shrink sleeve, jubilee clips and bolt pack ■ Available with an insulating plate where separate earth facility is required FEATURES ■ Steel gland kit is designed to electrically earth the steel wire armours of the multicore cables ■ Suitable for use at 11 and 33kV ■ Kit contains one steel gland complete with either heat shrink or cold shrink sleeve, jubilee clips and bolt pack ■ Available with an insulating plate where separate earth facility is required (See page 110) FEATURES ■ Designed to provide a heat shrinkable watertight cable entry seal where unarmoured cables enter enclosures ■ ■ Temperature rated from -55°C to 90°C ■ All cable entry seals are adhesive lined to provide a suitable seal ■ Kit contents: a rigid nylon nut, O ring, and a heat shrinkable mould area Three Core Armoured Gland Heat Shrink Cable Entry Seal
Part Number Conductor size Core insulation diameter 11kV 24kV 36kV RSTI-5851 35-95mm² 35-70mm² - 12.7-23.4mm RSTI-5852 95-120mm² - - 12.7-23.4mm RSTI-5853 95-240mm² 95-185mm² - 17.0-30.1mm RSTI-5854 150-240mm² 95-240mm² - 21.2-34.6mm RSTI-5855 185-300mm² 185-300mm² - 21.2-34.6mm RSTI-5856 240-400mm² - - 21.2-34.6mm RSTI-6851 - - 35-95mm² 22.4-35.5mm RSTI-6852 - - 95-150mm² 22.4-35.5mm RSTI-6853 - - 120-240mm² 28.9-42.0mm RSTI-6855 - - 185-300mm² 28.9-42.0mm Part Number Conductor size Core insulation diameter 11kV 24kV 36kV RSTI-CC-5851 35-95mm² 25-70mm² - 12.7-23.4mm RSTI-CC-5852 95-120mm² - - 12.7-23.4mm RSTI-CC-5853 95-240mm² 95-185mm² - 17.0-30.1mm RSTI-CC-5854 150-240mm² 95-240mm² - 21.2-34.6mm RSTI-CC-5855 185-300mm² 185-300mm² - 21.2-34.6mm RSTI-CC-5856 240-400mm² - - 21.2-34.6mm RSTI-CC-6851 - - 35-95mm² 22.4-35.5mm RSTI-CC-6852 - - 95-150mm² 22.4-35.5mm RSTI-CC-6853 - - 120-240mm² 28.9-42.0mm RSTI-CC-6855 - - 120-300mm² 28.9-42.0mm Separable Connector System for Bolted Type C (400 Series) Bushing Separable connector system for interface C bushing 12-36kV 800A Coupling connector system for interface C bushing 12-36kV 800A FEATURES ■ Designed to facilitate the easy connection and disconnection of single core copper wire screened XLPE cables to MV transformer and switchgear equipment ■ characterised by high tracking resistance, elongation at break and non ■ The screened connector need not be removed for over sheath testing ■ The compact design supports the use of double T connections inside standard terminal boxes ■ Easily accessible rear plug with capacitive test point ■ Available with CU or AL compression lugs or mechanical connectors FEATURES ■ Angled prefabricated shielded parallel adapter made of silicone rubber, which does not require heat during installation ■ Integrated stress control. Separate termination not required ■ Three core kits include materials for core screening. Up to 2000mm tail length ■ Test point for capacitive voltage measurement ■ Mechanical lugs included, compression lugs on request ■ Kits include materials for three phases Separable Connector Coupling System for Bolted Type C (400 Series) Bushing MV Terminations Separable Connectors for C Type Bushing www.jointingtech.co.uk 31
MV Terminations Inner Cone Terminations www.jointingtech.co.uk 32 Part number Description Info For use with cone size 827-150-005 Dummy Cable Connector For Sealing And Voltage Proof Closing Of Connex Connectors Size 0 827-150-002 Dummy Cable Connector For Sealing And Voltage Proof Closing Of Connex Connectors Size 1 827-150-003 Dummy Cable Connector For Sealing And Voltage Proof Closing Of Connex Connectors Size 2 827-150-004 Dummy Cable Connector For Sealing And Voltage Proof Closing Of Connex Connectors Size 3 827-134-004 Protecting Cap For Protecting Withdrawn Connex Connectors Against Dirt Size 0 827-134-001 Protecting Cap For Protecting Withdrawn Connex Connectors Against Dirt Size 1 827-134-002 Protecting Cap For Protecting Withdrawn Connex Connectors Against Dirt Size 2 827-134-003 Protecting Cap For Protecting Withdrawn Connex Connectors Against Dirt Size 3 Cone Size Part number Max Voltage Max Current Cross Section Dia Core Insulation Voltage Tap SIZE 0 870-01X-XXX 12kV 250A 25-70mm² 12.0mm - 19.2mm NO SIZE 0 870-02X-XXX 24kV 250A 25-50mm² 15.0mm - 23.5mm NO SIZE 1 870-11X-XXX 12kV 630A 35 - 240mm² 14.8mm - 28.4mm NO SIZE 1 870-12X-XXX 24kV 630A 35 - 240mm² 19.0mm - 32.6mm NO SIZE 1 870-13X-XXX 36kV 630A 50 - 150mm² 25.2mm - 33.5mm NO SIZE 1 850-11X-XXX 12kV 630A 35 - 240mm² 14.8mm - 28.4mm YES SIZE 1 850-12X-XXX 24kV 630A 35 - 240mm² 19.0mm - 32.6mm YES SIZE 1 850-13X-XXX 36kV 630A 50 - 150mm² 25.2mm - 33.5mm YES SIZE 2 870-21X-XXX 12kV 800A 95 - 300mm² 13.7mm - 30.4mm NO SIZE 2 870-22X-XXX 24kV 800A 50 - 300mm² 20.2mm - 34.6mm NO SIZE 2 870-23X-XXX 36kV 800A 50 - 300mm² 16.0mm - 38.0mm NO SIZE 2 850-21X-XXX 12kV 800A 95 - 300mm² 13.7mm - 30.4mm YES SIZE 2 850-22X-XXX 24kV 800A 50 - 300mm² 20.2mm - 34.6mm YES SIZE 2 850-23X-XXX 36kV 800A 50 - 300mm² 16.0mm - 38.0mm YES SIZE 3 870-31X-XXX 12kV 1250A 240 - 630mm² 26.5mm - 39.6mm NO SIZE 3 870-32X-XXX 24kV 1250A 150 - 630mm² 26.5mm - 45.6mm NO SIZE 3 870-33X-XXX 36kV 1250A 95 - 630mm² 28.5mm - 50.0mm NO SIZE 3 850-31X-XXX 12kV 1250A 240 - 630mm² 26.5mm - 39.6mm YES SIZE 3 850-32X-XXX 24kV 1250A 150 - 630mm² 26.5mm - 45.6mm YES SIZE 3 850-33X-XXX 36kV 1250A 95 - 500mm² 28.5mm - 50.0mm YES SIZE 3S 850-350-XXX 52kV 1250A 120 - 630mm² 32.0mm - 50.0mm NO Connex Plug in System for size 0, 1, 2 & 3 FEATURES ■ The “Plug In” connector employs an insulated silicone bushing to control the ■ Heat shrinkable sleeve provides a moisture barrier between the cable sheath and the alloy housing of the connector ■ The termination is completed by plugging into the equipment and taking the cable screen to earth ■ Sold in sets of three phases ■ Installation tooling available to buy ■ Training courses available ■ Designed to meet the requirements of EN 50180, 50181, DIN 47637 and are suitable for all cables to IEC 502 with graphite coated, bonded or “Easy Peel” semiconducting screens
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